Binder Distribution in Macro-Defect-Free Cements: Relation between Percolative Properties and Moisture Absorption Kinetics

Macro-defect-free (MDF) cement is fabricated from a calcium aluminate cement and a poly(vinyl alcohol-acetate) (PVA) copolymer. For the composites studied, it was determined that the interphase regions comprised 63 voi % of the total binder content, while the bulk PVA regions comprised 37 vol% of this phase. Mercury intrusion porosimetry showed that a bimodal pore size distribution developed as binder was removed in increasing amounts from heat-treated samples. Larger pores with a characteristic diameter above 30 nm resulted from the removal of bulk PVA, whereas smaller pores approximately 5 nm in size resulted from the removal of water and PVA from the interphase regions. Simulation results obtained from a hard-core/soft-shell continuum percolation model of the MDF microstructure indicate that both the bulk PVA and interphase regions form percolative pathways through the system. Dramatic changes in both moisture absorption kinetics and flexural strength were observed only when a percolative network of larger pores was present in these composites. Hence, the bulk polymer regions are the dominant transport pathway for moisture in MDF cement. Based on this knowledge, processing guidelines have been developed to improve the moisture resistance of these materials.     

Effect of temperature on moisture absorption in a bismaleimide resin and its carbon fiber composites

The effect of temperature on moisture absorption and hygrothermal aging in a commercial bismaleimide (BMI) resin and its composites are studied. The resin and composites display a two-stage diffusion behavior, with the first and second stages being diffusion- and relaxation-controlled, respectively. An increase in temperature accelerates moisture absorption in both the first and second stages. The activation energy of diffusion is very similar in the neat resin and composites, which suggests minimal interface effect on short term moisture diffusion. The equilibrium uptake of the diffusion-controlled first stage decreases with increasing temperature, indicating moisture absorption in the BMI resin is exothermic. The heat of absorption calculated from the temperature dependence of the quasi-equilibrium uptake is on the order of −3 kJ/mol. Although moisture absorption at relatively low temperatures is dominated by relaxation of the resin, significant chemical degradation occurs at 90 °C. The chemical degradation most likely involves the hydrolysis of imide units, resulting in depolymerization and chain scission.     

Raw and chemically treated bio-waste filled (Limonia acidissima shell powder) vinyl ester composites: Physical,mechanical, moisture absorption properties,and microstructure analysis

The rapid growth of environmentally sustainable and eco-friendly materials tends to the utilization of biowastes as filler in polymer matrix composites. The particulate composite with improved wettability of fillers and advanced approach can evolve polymer composites that exhibit promising applications in packaging, automobile, marine, construction, and aerospace. In the present work, one of the biowaste fillers were synthesized from Limonia acidissima shells via a top-down approach (pulverizing) and the surfaces were chemically modified using sodium hydroxide (NaOH) before they were used as fillers in vinyl ester polymer composites by different weight percentage (0, 5, 10, 15, and 20 wt%). The prepared particulate composites were characterized by mechanical properties, moisture absorption behavior, and morphology. At different filler loading the tensile strength, tensile modulus, flexural strength, flexural modulus, impact strength, hardness, density, and moisture intake tests were performed. The results reveal that the properties increased for composites filled with alkaline treated fillers for the same filler loading and found to be higher at filler loading of 15 wt%. The morphological analysis confirms the better interfacial bonding between alkali-treated particles and matrix due to the removal of non-cellulose materials from the surface of the particles.     

Interfacial micromechanics and effect of moisture on fluorinated epoxy carbon fiber composites

Carbon fiber composites have witnessed an increased application in aerospace and other civil structures due to their excellent structural properties such as specific strength and stiffness. However, unlike other structural materials, carbon fiber composites have not been as widely studied. Hence, their increased application is also accompanied with a serious concern about their long‐term durability. Many of these applications are exposed to multiple environments such as moisture, temperature, and UV radiation. Composites based on conventional epoxies readily absorb moisture. However, recently synthesized fluorinated epoxies show reduced moisture absorption and hence potentially better long‐term durability. The aim of this project is to study the effect of moisture absorption on fluorinated‐epoxy‐based carbon fiber composites and their comparison with conventional epoxy carbon fiber‐based composites. Microbond tests are performed on fluorinated and nonfluorinated epoxy‐based single fiber samples before and after boiling water degradation. It is found that fluorinated epoxy‐based single fiber coupons showed relatively reduced degradation of interface when compared with the nonfluorinated epoxy single fiber coupons. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Effect of moisture absorption on the dynamic mechanical properties of short carbon fiber reinforced nylon 6, 6

A study of hygrothermal aging in terms of the kinetics of moisture absorption by nylon 6,6 and its carbon fiber reinforced composites has been carried out. The single free phase model of absorption has been applied to the kinetic data and thereafter the values of diffusivity have been evaluted. The diffusivity was found to be dependent on the conditioning temperatures and the volume fraction of fibers. Dynamic mechanical properties of unaged and aged samples were studied using a free resonance torsion pendulum which covers a temperature range of 350°C. Incorporation of carbon fibers has led to an increase in structural rigidity of the nylon 6,6 matrix especially at higher temperatures. This was reflected by the sharp increase in the relative shear modulus as the glass transition temperature of nylon 6,6 is appoached. Absorbed moisture was observed to plasticize the polymer matrix and decreased the temperatures of all the transitions. For instance, the α-transition was shifted by almost 95°C. The intensities of the transition peaks of both unaged and aged samples were found to decrease with fiber volume fraction. Increasing the conditioning temperatures has resulted in a reduction of the shear storage modulus and this effect was found to be more pronounced in the reinforced nylon 6,6. This has been attributed to the increase in the extent of degradation at the fiber-matrix interface.     

Improvement of functional properties of jute‐based composite by acrylonitrile pretreatment

Cyanoethylation of jute fiber in the form of nonwoven fabric was successfully achieved using an acrylonitrile monomer which is said to react with the hydroxyl groups of fiber constituents. The degrees of cyanoethylation to different extents were undertaken by varying the reaction time. An IR study showed that extent of cyanoethylation increases with increase of the reaction time. Cyanoethylated fibers thus obtained were further treated with unsaturated polyester resin to obtain modified fiber composites. These composites have been found to be tolerant against cold and boiling water where water absorption and thickness swelling are much reduced compared to those of unmodified fiber composite. It is also observed that the moisture content of the modified fiber composites is remarkably reduced. Cyclic tests reveal that use of cyanoethylated fiber leads to improvement of the dimensional stability of the fiber composites. The mechanical properties of the modified fiber composites improved remarkably due to better bonding at the fiber–matrix interface and this effect is more pronounced with a higher degree of cyanoethylation. A scanning electron micrograph of the fractured surfaces of cyanoethylated jute composite showed excellent retention of resin on broken fiber ends, whereas the unmodified composite showed uncoated fibers and holes in the matrix. DSC data demonstrated that the moisture content of the composites reduces with increase of the cyanoethylation. Both TG and DSC thermograms showed an additional peak due to decomposition of cyanoethyl group which is shifted to a higher value with the extent of cyanoethylation. However, the cellulose degradation temperature remained almost the same. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 495–506, 2000     

A Pervasive Mode of Oxidative Degradation in a SiC-SiC Composite

The oxidative durability of a SiC-SiC composite with Hi-Nicalon fiber and a BN interphase was investigated at 800°C (where pesting is known to occur in SiC-SiC composites) for exposure durations of up to 500 h and in a variety of oxidant mixes and flow rates, ranging from quasi-stagnant room air, through slow-flowing oxygen that contained 30%-90% H₂O, to the high-velocity flame of a burner rig. Degradation of the composite was determined from residual strength and fracture stain in post-exposure mechanical tests and correlated with microstructural evidence of damage to the fiber and interphase. The most-severe degradation of composite behavior occurred in the burner rig and has been shown to be associated with the high oxidant velocity and substantial moisture content, as well as a thin sublayer of carbon that is indicated to form between the fiber and the interphase during composite processing.     

Isolation and characterization of betel nut leaf fiber: Its potential application in making composites

Betel nut leaf fiber (BNLF) is a new finding as cellulosic filler for polymer composites. Its main constituents are 75% α‐cellulose, 12% hemicelluloses, 10% lignin, and 3% others matter, viscosity average molecular weight 132,000 and degree of crystallinity 70%. In the present work, BNLF reinforced polypropylene (PP) composites were prepared using heat press molding method. 5–20 wt% short length fiber is taken for getting benefits of easy manufacturing and the fiber was chemically treated with NaOH, dicumyl peroxide (DCP), and maleic anhydride‐modified PP (MAPP) to promote the interfacial bond with PP. The extent of modification of fiber was assessed on the basis of morphology, bulk density, moisture absorption, thermal, and mechanical properties of untreated fiber, treated fiber, and their reinforcing PP composites. The tensile and flexural strength of composites increase with the increase of fiber loading up to 10 and 20 wt%, respectively. It was also observed that Young's modulus and flexural modulus increase with fiber loading. The thermal degradation behavior of resulting composites was investigated. Among the various treated fibers, MAPP‐treated fiber composite showed best interfacial interactions as well as mechanical and thermal properties. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

The effect of hygrothermal fatigue on physical/mechanical properties and morphology of neat epoxy resin and graphite/epoxy composite

The effect of moisture absorption, desorption, and thermal spiking on the physical/mechanical properties of TGDDM/DDS epoxy resin was investigated and compared to the Gr/Ep composite. The mechanism of moisture diffusion in the neat resin was described on the morphological level. The diffusion rate of moisture in epoxy resin was found to depend on the mobility of molecular chains within an inhomogeneous epoxy network. Two well-known concepts of plasticization of amorphous polymers, the lubricity theory and the gel theory, were invoked to describe the interactions between the absorbed moisture and the resin network. Slight permanent changes in properties of the neat resin were observed after one absorption-desorption cycle. In the thermal spiking experiment, only the spiking temperature above the glass transition of the moisture saturated epoxy resins changed their internal structure and produced very small (thin) microcracks. By comparison with the neat epoxy resin, the Gr/Ep composites contain the reinforcement-matrix boundary region, characterized by the highest restrictions to molecular mobility. The absorbed moisture during the static hygrothermal fatigue cannot effectively plasticize this region. But during thermal spiking, the formation of microcracks is observed within the reinforcement-matrix boundary region as well as an increase in the moisture content.     

The effect of epoxy‐polyester hybrid resin on mechanical properties,rheological behavior,and water absorption of polypropylene wood flour composites

The effect of epoxy resin on mechanical and Rheological properties, and moisture absorption of wood flour polypropylene composites (WPCs) were investigated. The reactive mixing of epoxy resin with 30, and 40 wt% wood flour and polypropylene (PP) was carried out in twin screw extruder with a special screw elements arrangement. PP grafted maleic anhydrides (MPP) were used as coupling agent to improve the interfacial interactions of wood flour, epoxy resin, and PP. The tensile strength of composites decreased, and elastic modulus and moisture absorption increased with increasing epoxy resin content. The complex viscosity η* increased with increasing epoxy resin content of composites, and a synergistic effect in increasing the η* was observed at 3 wt% resin. The epoxy resin modified wood‐PP composites that chemically coupled by MPP showed minimum water absorption with highest elastic modulus. The experimental oscillation rheologyical data were used to drive a model to predict the flow behavior of WPCs, in a wide range of frequencies. POLYM. ENG. SCI., 47:2041–2048, 2007. © 2007 Society of Plastics Engineers     

Interphase modeling of copper-epoxy particulate composites subjected to static and dynamic loading

In this investigation, the static and dynamic behavior of copper-filled epoxy particulate composites has been experimentally studied. The influence of particle-weight fraction (0–25%), on the static behavior and filler concentration, temperature and frequency on the dynamic behavior of the mentioned particulate composites was thoroughly studied. Experimental results for the static three-point bending modulus were compared with respective theoretical predictions derived from that existing in literature semiempirical models. Results were also compared with predictions derived by the application of the interphase model previously developed by the first author for the evaluation of the elastic modulus in particulate composites, taking into account the effect of filler-matrix adhesion. It was found that the predicted values as derived from the application of the interphase model were in better agreement with experimental findings when compared with respective predictions derived from other models. Polymer-filler degree of adhesion was also studied by applying the Turcsànyi model. Extended SEM investigations and DMA tests were also made to support both experimental and theoretical findings. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of water absorption,freezing and thawing,and photo‐aging on flexural properties of extruded HDPE/rice husk composites

Durability of lingo‐cellulosic fiber composites under environmental conditions such as moisture, freezing and thawing, and UV exposure needs to be determined prior to the use of these composite materials in outdoor applications. Dimensional stability and changes in the flexural strength and stiffness of extruded rice husk filled high‐density polyethylene composites with and without processing additives such as compatibilizers and processing aid were examined after exposing the composites to water, conditions of freeze–thaw cycles, and UV light. Water absorption results indicated a decrease in the rate of penetration of water in the composites in the presence of compatibilizers. The reduction in strength and stiffness after water absorption was lower for composites with compatibilizers than for the composites without any additives. Freezing and thawing experiments also showed the dimensional changes and degradation of strength and stiffness were less in composites with compatibilizers. Presence of processing aid in the composite showed a similar or enhanced water absorption and loss of mechanical properties, compared with those of the composite without processing additives. Although the composites showed a discoloration of the surface after the UV exposure time (745 h) studied, it was found that within this period of UV exposure the flexural strength and stiffness of the composites did not show significant change. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3619–3625, 2006     

Effect of hygrothermal fatigue on dynamic mechanical properties and morphology of neat and glass-reinforced vinyl ester composites

A neat vinyl ester and a series of glass-reinforced vinyl-ester composites were prepared and investigated. All specimens were exposed to various syclic hygrothermal fatigue treatments, which differed from one another by the temperature and the duration of a cycle. Changes induced by the hygrothermal fatigue were studied by weight-gain measurements, dynamic-mechanical analysis, and electron microscopy. The T_g of fatigued composites were found to be determined by the amount of moisture absorbed within the resin network. The overall weight gain, however, also includes the moisture absorbed within the resin-reinnforcement interphase and is a function of the type of composite, the surface treatment of the reinforcement, and the temperature and duration of the fatigue cycle. A semiquantitative concept of the mechanism of water absorption in themoset-matrix composites has been advanced on the morphological level in order to interpret the experimental results.     

Effect of Moisture and Temperature on the Mechanical Properties of an Epoxy Reinforced with Boron Carbide

The degree of degradation in a polymer composite is directly related to the amount of moisture it absorbs. Plasticization and swelling are among the undesirable consequences of absorbed water. This effect is rather important in materials under severe requirements. The use of these composites as coatings requires studying changes in their properties. For this reason, the aim of this work was to study the effect of moisture and temperature on the mechanical properties of an epoxy reinforced with boron carbide. Different B₄C particle sizes (7 and 23 μm) were studied, and the carbide used was 6 wt%. The specimens were exposed to two moisture environments (50 and 95% RH) at 60°C to quantify composite degradation level. Shore D hardness, three-point bending, and pin-on-disk wear tests were used to determine the effect of humid environments. Mechanical properties were determined at several exposure time intervals. Besides, the degradation process was analysed with differential scanning calorimetry (DSC) and infrared spectroscopy (FTIR–ATR). A general loss of properties was observed after water absorption. However, most cases showed recovery after the drying process, depending on the amount of water remaining in the material, which acts as a plasticiser, particularly improving strength.     

Effect of acetylation on the properties of microfibrillated cellulose‐LDPE composites

Solvent‐free acetylation of microfibrillated cellulose was carried out in order to improve their hydrophobicity. All the samples were filled with low‐density polyethylene. The morphology, mechanical properties, and water uptake of the ensuing composites were investigated. An excessive reaction time leads to degradation of the fibers, which was observed by scanning electron microscopy and fiber quality analysis. The acetylation treatment did not improve the mechanical properties of composites but extensively decreased the moisture absorption of the composites. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44933.     

Influence of Cure Conditions on the Adhesion of Rubber Compound to Brass-plated Steel Cord. Part II. Cure Time

The effect of the cure time of a rubber compound on the adhesion with brass-plated steel cord was investigated. The formation, growth and degradation of the adhesion interphase formed between the rubber compound and brass-plated steel cord was also observed as well as the formation of a weak boundary layer in the rubber near the adhesion interphase. With increase in the cure time from a fourth to four times of t₉₀, the pull-out force after vulcanization increased significantly up to one-half of t₉₀ followed by a slight increase to t₉₀, and then decreased slowly with further increase in cure time. This decrease in pull-out force upon prolonged vulcanization may be explained by the severe degradation of rubber compound attached to the adhesion interphase. Also, upon prolonged vulcanization, the adhesion interphase with a rich ZnS layer may act as a barrier to copper diffusion which is required to form the adhesion interphase of copper sulfide. After thermal aging of the adhesion samples, the pull-out force decreased in comparison with that of the unaged. The decrease of pull-out force after thermal aging stemmed mainly from the decline of tensile properties after thermal aging. The adhesion after humidity aging was different from that after thermal aging. Upon increasing the cure time to one-half of t₉₀, the pull-out force increased. But a further increase in the cure time caused a decline in pull-out force. This phenomenon can be explained by the degradation of the adhesion interphase. At longer cure time, a severe growth of copper sulfide and a large amount of dezincification were observed in the adhesion interphase. At shorter cure time, a significant growth of copper sulfide in the adhesion interphase does not occur, whereas the formation a of a ZnS layer appeared after humidity aging. With increasing cure time, the formation of a weak boundary layer in the rubber near the adhesion interphase increased, resulting in the cohesive failure of the rubber layer. The proper formation of the adhesion interphase and the good physical properties of the rubber compound at optimum cure time can lead to the high retention of adhesion.     

Mechanical properties and oxidation resistance of SiCf/CVI-SiC composites with PIP-SiC interphase

SiC coatings were successfully synthesized on SiC fibers by precursor infiltration and pyrolysis (PIP) method using polycarbosilane (PCS) as precursor. The morphology of as-fabricated coatings was observed by SEM, and its structure was characterized by XRD and Raman spectrum. The SiC fiber reinforced chemical vapor infiltration SiC (SiC_f/CVI-SiC) composites with PIP-SiC coatings as interphase were fabricated. And, the effects of PIP-SiC interphase on mechanical properties of composites were investigated. The experimental results point out that the coating is smooth and there is little bridging between fibers. The coating is amorphous with SiC and carbon micro crystals. The flexural strength of composites with and without PIP-SiC interphase is 220 and 100 MPa, respectively. And the composites with PIP-SiC interphase obviously exhibit a toughened fracture behavior. The oxidation resistance of composites with PIP-SiC interphase is much better than that of composites with pyrolytic carbon (PyC) interphase.     

Weathering of High-Density Polyethylene-Wood Plastic Composites

Due to the widespread use of wood-plastic composites (WPCs), high-density polyethylene-wood flour composites (HDPE/WF) were studied in order to determine their stability in different application conditions. UV degradation and periodic absorption/desorption of moisture cause damaging changes to material during WPCs’ exterior application, so it is necessary to ensure WPCs’ durability against atmospheric influences. Samples were characterized by FTIR spectroscopy and scanning electron microscopy (SEM) in order to study the degradation after simulated weathering. The degree of water absorption was also determined. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used for the determination of composites’ thermal properties. Results show that the stability of the HDPE/WF composites to UV treatment highly depends on stabilizer content and its dispersion in the polymer matrix. Incompatibility of HDPE and wood particles is a major problem that should be solved to achieve good durability and satisfying properties in use.     

Thermomechanical properties of poly(lactic acid) films reinforced with hydroxyapatite and regenerated cellulose microfibers

Novel composite films constituted of poly(lactic acid) (PLA), hydroxyapatite (HAp), and two types of regenerated cellulose fillers—particulate and fibrous type—were produced by melt extrusion in a twin‐screw micro‐compounder. The effect of the film composition on the tensile and dynamic mechanical behavior and the HAp dispersion in the PLA matrix were investigated thoroughly. Appearance of crazed regions and prevention of HAp aggregation in the PLA matrix were elucidated in the composites with up to 15 wt % particulate cellulose content, which was the main reason for only slight reduction in the tensile properties, and consequently trivial degradation of their pre‐failure energy absorption as compared to neat PLA films. Superior dynamical energy storage capacities were obtained for the particulate cellulose modified composites, while their fibrous counterparts had not as good properties. Additionally, the anisotropic mechanical behavior obtained for the extruded composites should be favorable for use as biomaterials aimed at bone tissue engineering applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40911.     

Effect of Void Content on the Moisture Absorption in Polymeric Composites

This study assesses the effect of porosity in the moisture absorption of polymeric composites. The preparation of composites samples with porosity, control, and measurement of void content, and moisture absorption behavior of carbon/epoxy laminates are discussed. Rheological analyses are used to characterize the viscosity behavior of prepregs either in the presence or absence of moisture. Polymeric composites with different levels of voids were produced and submitted to hygrothermal conditioning to study the moisture absorption behavior. It was found that the rate of water uptake and the maximum level of moisture absorption in carbon/epoxy composites depends on the void content and specimen geometry. The dependence on the void content may be quite significant. The nature of the matrix system was also verified to affect the moisture absorption properties of the composite.