Influence of different glass fiber sizings on selected mechanical properties of PET/glass composites

The properties of fiber-reinforced plastics are considerably influenced by fiber-matrix interaction. The aim of this study was to investigate the influence of glass fiber surface treatments on the morphology of poly(ethylene terephthalate) (PET) and on selected mechanical properties of unidirectional PET/glass fiber composites. The materials used here were E-glass fibers treated with model sizings including aminosilane as a coupling agent and polyurethane and epoxy resin dispersions as film formers and PET as the matrix. For identification of the degree of crystallinity of the PET matrix, differential scanning calorimetry (DSC) was used. To study the influence of the different sizings on the mechanical properties, the following tests were performed: interlaminar and intralaminar shear tests and a transverse tensile test. Dynamic-mechanical analysis (DMA) was used to characterize the behavior of the composites under dynamical load. The DSC results show that the overall crystallinity and the melting behavior of the PET matrix were hardly influenced by the glass fiber surface treatments used. The various strength properties of the composites are influenced not only by the silane coupling agent, but also by the type of film former. With an epoxy resin dispersion, the mechanical properties were enhanced compared with a polyurethane dispersion. These results were confirmed by characterization of the composites by DMA.     

Influence of grafted polypropylene on the mechanical properties of mineral‐filled polypropylene composites

The purpose of this work was to study how mineral fillers would behave in a polypropylene (PP) matrix when PP modified with maleic anhydride (MA) and/or itaconic acid (IA) was used as a coupling agent in the preparation of mineral‐filled PP composites. The composites were characterized with tensile mechanical measurements and morphological analysis. The optimum amount of the coupling agent to be used to obtain composites with improved mechanical properties was established. The results indicated that these coupling agents enhanced the tensile strength of the composites significantly, and the extent of the coupling effect depended on the nature of the interface that formed. The incorporation of coupling agents enhanced the resistance to deformation of the composite. The behavior of IA‐modified PP as a coupling agent was similar to that of a commercial MA‐modified PP for the filled PP composites. Evidence of improved interfacial bonding was revealed by scanning electron microscopy studies, which examined the surfaces of fractured tensile test specimens; their microstructures confirmed the mechanical results with respect to the observed homogeneous or optimized dispersion of the mineral‐filler phase in these composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2343–2350, 2007     

POM/GF-MWCNTs复合材料的制备及其性能研究

将经γ氨丙基三乙氧基硅烷（KH550）处理后的多壁碳纳米管（MWCNTs）接枝到玻璃纤维（GF）表面,制成GF-MWCNTs复合填料,通过双螺杆挤出机熔融共混制备出聚甲醛（POM）/GF-MWCNTs复合材料,并对其力学性能、热性能及电性能进行了测试。结果表明,GF-MWCNTs添加量较低时,复合材料的拉伸强度和缺口冲击强度都有所提高,且分别在3 %（质量分数,下同）和1 %时达到最大值,之后则随着填料含量的增加而不断降低;当GF-MWCNTs的添加量达到10 %时,复合材料的拉伸强度和缺口冲击强度已然低于纯POM;加入GF-MWCNTs提高了复合材料的热稳定性,使POM的结晶温度和结晶度提高;GF-MWCNTs能降低复合材料的体积电阻率,但由于未在POM基体中形成逾渗网络,复合材料导电性提高并不明显。     

Banana/Glass Fiber-Reinforced Polypropylene Hybrid Composites: Fabrication and Performance Evaluation

Hybrid composites of Polypropylene (PP) reinforced with intimately mixed short banana and glass fibers were fabricated using Haake twin screw extruder followed by compression molding with and without the presence maleic anhydride grafted polypropylene (MAPP) as a coupling agent. Incorporation of both the fibers into PP matrix resulted in an increase in tensile, flexural and impact strength with an increasing level of fiber content upto 30 wt% at banana: glass fiber ratio of 15:15 wt% and 2 wt% of MAPP. The rate of water absorption for the hybrid composites decreased due to the presence of glass fiber and coupling agent. The effect of fiber loading in presence of coupling agent on the dynamic mechanical properties has also been analyzed to investigate the interfacial properties. An increase in the storage modulus (E′) of the treated composite indicates higher stiffness. The tan δ spectra confirms a strong influence of fiber contents and coupling agent on the α and β relaxation processes of PP. The nature of fiber matrix adhesion was examined through scanning electron microscopy (SEM) of the tensile fractured specimen. Thermal measurements were carried out employing differential scanning calorimetry (DSC) and the thermogravimetric analysis (TGA) which indicated a decrease in the crystallization temperature and thermal stability of PP with the incorporation of MAPP treated banana and Glass fiber.     

Influence of interfacial adhesion on the structural and mechanical behavior of PP‐banana/glass hybrid composites

Hybrid composites of polypropylene (PP), reinforced with short banana and glass fibers were fabricated using Haake torque rheocord followed by compression molding with and without the presence maleic anhydride grafted polypropylene (MAPP) as a coupling agent. Incorporation of both fibers into PP matrix resulted in increase of tensile strength, flexural strength, and impact strength upto 30 wt% with an optimum strength observed at 2 wt% MAPP treated 15 wt% banana and 15 wt% glass fiber. The rate of water absorption for the hybrid composites was decreased due to the presence of glass fiber and coupling agent. The effect of fiber loading in presence of coupling agent on the dynamic mechanical properties has been analyzed to investigate the interfacial properties. An increase in storage modulus (E′) of the treated‐composite indicates higher stiffness. The loss tangent (tan δ) spectra confirms a strong influence of fiber loading and coupling agent concentration on the α and β relaxation process of PP. The nature of fiber matrix adhesion was examined through scanning electron microscopy (SEM) of the tensile fractured specimen. Thermal measurements were carried out through differential scanning calorimetry (DSC) and the thermogravimetric analysis (TGA), indicated an increase in the crystallization temperature and thermal stability of PP with the incorporation of MAPP‐treated banana and glass fiber. POLYM. COMPOS., 31:1247–1257, 2010. © 2009 Society of Plastics Engineers     

Effects of weathering aging on mechanical and thermal properties of injection molded glass fiber reinforced polypropylene composites

The effect of weathering aging on the degradation behavior of injection molded short glass fiber reinforced polypropylene composites (GFPP) is studied. First, the effect of outdoor weathering on mechanical properties of GFPP composite was investigated by tensile, flexural, and impact tests. Furthermore, to clarify the degradation behavior under natural weathering environments, differential scanning calorimetry (DSC), Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM) measurements were carried out to analyze the structural and molecular changes during weathering aging. The results show that weathering aging has a significant influence on changes in mechanical properties, melting temperature and the degree of crystallinity of PG6N1 without added carbon black and UV absorbing agent. Those degradations not only occurred on the surface of GFPP but also proceeded to the inner matrix and interface. However, GFPP GWH42 with added carbon black and UV absorbing agent shows excellent weathering stability.     

A deformational mechanism in particulate-filled glassy polymers

The stress-strain behavior of glass bead-filled polystyrene, styrene–acrylonitrile, styrene–acrylonitrile–butadiene, and polyphenylene oxide composites is studied at various temperatures below their glass transition temperature. Earlier studies of bead-filled composites indicated that the addition of filler decreases toughness and ultimate elongation. Our results show that while this is true for certain conditions, it is also possible for such composites to have higher toughness and ultimate elongation than the unfilled matrices. A deformational mechanism, involving crazing of the matrix, is proposed which explains this behavior.     

Thermoformed glass fiber reinforced polypropylene: Microstructure,mechanical properties and residual stresses

The objective of this work was to characterize the microstructure, mechanical properties and residual stresses in glass fiber reinforced polypropylene (PP) composites with respect to the thermoforming parameters and as a function of the fiber-matrix interface quality. First, differential scanning calorimetry (DSC) was used to investigate the crystallization behavior of the PP matrix. Second, short beam shear tests and tensile tests in the ±45° directions have been conducted to characterize respectively the interfacial strength and the matrix properties in the composites. Finally, residual stresses were measured via the curvatures of unsymmetric cross-plied laminates. The cooling rate was found to be a critical parameter of the molding process since the matrix crystallization temperature, the interfacial strength as well as the residual stresses showed large variations with various cooling rates. At slow cooling, the crystallization process initiates at higher temperatures and covers longer time periods resulting in more spherulitical matrix structures. In this case, the composites becomes stiffer but also fragile indicating a decrease in the stress transfer efficiency at the interface level. This effect was also observed in the improved interface system, suggesting that the fiber-matrix interaction operates through the amorphous phase surrounding the fibers. The fiber-matrix interface improvement was accompanied by an increase in residual stresses, possibly due to the inhibition of some stress relief mechanism.     

Mechanical behavior and dilatation of particulate-filled thermosets in the glassy state

Dilatation of specimens is measured during tensile tests to investigate the mechanical response of particulate-filled amorphous networks in the glassy state. The effects of particle size, volume fraction of filler, coupling agents, and crosslink density of the matrix on the mechanical-dilatational behavior are studied on model composites of glass-bead-filled polyurethanes. It is found that the stress-strain response of composites with untreated glass beads shows nonlinearity and subsequent yielding due to dewetting of particles from the matrix. In contrast, composites containing particles coated with a comupling agent fracture in a brittle manner, showing no significant nonlinearity and dewetting. Coated particles provide a higher tensile strength, but a lower strain at fracture, than uncoated particles. The volume fraction of the filler has an effect on Young's modulus, which is independent of the degree of coupling between the matrix and the filler. Tensile strength and strain at break decrease with increasing filler content for coated and uncoated particles. No strong effect of particle size is observed on either the tensile modulus or the dilatational behavior in the 25 μm to 160 μm diameter range. However, strain at break increases with decreasing particle size. When the accompanying yield phenomena shift to smaller strains, and a transition to brittle fracture takes place at high crosslink densities.     

Utilization of Flyash as Filler Material in Hybrid Polyester Composites for Improved Thermo-Mechanical and Erosion Wear Behavior

The present work was carried out for the utilization of major quantities of flyash as filler material in the short fiber reinforced polyester resin composites in various engineering and structural applications. The incorporation of flyash modifies the hardness, tensile, flexural, impact and damping behavior of the composites. It is observed that hardness, flexural modulus and impact strength of flyash filled composites increases with increase in the flyash filler contents. Whereas, with the addition of flyash contents it is observed that there is decrease in tensile strength and flexural strength. But beyond the 10 wt.-% flyash filler addition in the composite the flexural strength increases. At the end, the erosion wear behavior of all the composites has been studied by Taguchi experimental design. It is found that unfilled glass polyester composite suffers greater erosion loss as compare to particulate filled glass polyester composites. The eroded surface morphology is examined by SEM and the related erosion wear mechanism is discussed in detail.     

Comparison of the Mechanical and Thermo-Mechanical Properties of Unfilled and SiC Filled Short Glass Polyester Composites

This paper presents a comparison between particulate filled (SiC particles) and unfilled glass polyester composites on the basis of their mechanical and thermo-mechanical properties. The results show that particulate filled composites have a decreasing trend in mechanical properties when compared to the unfilled glass polyester composites. In particulate filled composites, the tensile and flexural strength of the composites decrease with the addition of 10 wt.-% SiC particles but increase with 20 wt.-% SiC particles. In the case of the unfilled glass polyester composite, the tensile and flexural strength of the composites increase with an increase in the fiber loading. However, higher values of tensile strength and flexural strength of particulate filled glass polyester were found than that of the unfilled glass polyester composite. In the case of thermo-mechanical and thermal properties, the particulate filled composites show better dynamical and thermal properties when compared to the unfilled glass polyester composites. The mechanical and thermal properties (i.e. thermal conductivity) are also calculated using FE modeling (ANSYS software) and the results from this simulation shows good agreement with the experimental results.     

The morphology of fracture surfaces and mechanical properties of composites of polypropylene with glass fibers having different interface adhesion

For composites polypropylene–short glass fibers having different interface adhesion, correlation has been proved to exist between the morphology of fracture surfaces, the temperature dependence of impact strength, and the deformational and fracture behavior in tensile loading. The results are interpreted in terms of the mechanism of distortion plasticity for unfilled PP and for filled PP having weak interface adhesion, and on the basis of dilatation plasticity for filled polypropylene with a higher interface adhesion. The transition from the distortion to the dilatation mechanism can be seen in fracture surfaces after tensile destruction in composites possessing a higher interface adhesion.     

Preparation and properties of NBR composites filled with a novel black liquor–montmorillonite complex

A novel rubber filler, black liquor–montmorillonite complex (BL–MMT) was prepared by dehydration of a mixture of MMT and BL and used in the preparation of acrylonitrile butadiene rubber (NBR) composites by mechanical mixing method. The BL–MMT/rubber composites were characterized using X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), and differential scanning calorimeter (DSC). Experimental results of XRD and TEM indicated that MMT was well‐dispersed in the rubber because of the presence of lignin. DSC, thermo‐oxidative aging measurements and TGA results demonstrated that the thermal properties of NBR were improved due to the addition of BL–MMT. The tensile properties including tensile strength, elongation at break, and modulus were also tested. All experimental results indicated that this BL–MMT complex could be an effective reinforcing agent in rubber for cost‐saving and environment benefits. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Jute‐fiber‐reinforced polyurethane green composites based on Mesua ferrea L. seed oil

Two types of environmentally friendly jute‐fiber‐reinforced green composites based on Mesua ferrea L. were prepared with poly(urethane ester) and poly(urethane amide) resin blends with commercially available partially butylated melamine–formaldehyde and epoxy resins through solution impregnation and hot‐curing methods. The composites were cured at a temperature of about 130–140°C under a pressure of 35 ± 5 kg/cm² for about 2 h. The mechanical properties, such as tensile strength, flexural strength, elongation at break, hardness, and density, of all of the composites were measured and compared. The mode of interaction between the filler and the matrix were studied by Fourier transform infrared spectroscopy and scanning electron microscopy of the fractured composite samples. The water uptake in different chemical media was observed, and we found that all of the composites possessed excellent hydrolytic stability against almost all of the media except the alkali. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used to analyze the thermal behavior of the composites. TGA of the composites showed degradation much above that of the virgin blends, which indicated their high thermostability. The glass‐transition temperatures, as shown by DSC analysis, were found to be much higher. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Stearic acid as coupling agent in fly ash reinforced recycled polypropylene matrix composites: Structural,mechanical, and thermal characterizations

Two industrial wastes, fly ash (FA) and recycled polypropylene (RPP) were used to prepare a value‐added, sustainable, low cost composite material. Improving the interfacial interaction between the hydrophobic RPP matrix and the hydrophilic FA particles is important to get a good combination of properties. In order to tailor the interface, stearic acid was used as the coupling agent. The FA particles were coated with a saturated fatty acid, stearic acid (SA), in different weight % like 1, 2, 3, and 5. The SA coated fly ash particles were incorporated as filler in RPP matrix composites by melt mixing in 1 : 1 weight ratio. The composites were tested for their flexural properties, impact behavior, dynamic mechanical properties, fracture surface analysis, X‐ray diffraction (XRD) study, and differential scanning calorimetry (DSC). An increase in flexural modulus and impact strength was observed in the stearic acid coated FA/RPP composites. In 1 wt % SA treated FA/RPP (RFASA1) composites, a significant increase in glass transition temperature was observed along with an increase in crystallinity. A green, renewable, inexpensive chemical like stearic acid was thus found to be an effective coupling agent in fabrication of a composite with 50 wt % filler loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1996–2004, 2013     

Comparison in composite performance after thermooxidative aging of injection molded polyamide 6 with glass fiber,talc, and a sustainable biocarbon filler

Degradation is an unavoidable part of a material's life making it important to both monitor and control the aging behavior of plastics. This study compares thermooxidative degraded composites of a novel bio-based and sustainable filler, Biocarbon (MBc), against that of traditional and commercially available fillers (glass fiber and talc) used in the automotive industry. The influence of thermooxidative degradation on the composites was studied under accelerated heat aging for 1000 h at 140°C. The mechanical properties of the composites were evaluated using notched Izod impact as well as both tensile and flexural tests. Morphological structure of the composites was investigated using a scanning electron microscopy. Dynamic mechanical analysis and differential scanning calorimetry were used to evaluate the physical transitions both before and after aging. The glass-filled composites displayed the best performance; while, both the talc and biocarbon composites possessed similar strength and ductility performances. Advantageously, the biocarbon composites experienced an 11% reduction in density as compared to talc-filled composites with similar weight content. After aging, all composites exhibited reduced tensile and flexural strengths ranging from 5 to 67% partly due to chain scission. Whereas, the modulus of all composites increased with a range of 1–24% due to an annealing effect. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48618.     

纳米SiO2及玻璃微珠改性UHMWPE性能的研究

研究了纳米SiO2及超细玻璃微珠颗粒填充改性超高分子量聚乙烯(UHMWPE)塑料的性能,重点研究了材料耐热性能的提高。结果表明:在UHMWPE中添加少量经有机长链偶联剂表面处理的纳米SiO2或超细玻璃微珠对材料的耐热性能有显著影响。而UHMWPE复合材料耐热性的提高对扩大其应用领域有着重要的现实意义。通过分折实验数据得到了不同填充量填充的复合材料的维卡温度、拉伸强度、硬度曲线,确定了最佳改性条件和填充效果。     

Mechanical properties of particulate composites

The mechanical properties of glass bead (30 micron diameter glass spheres) filled epoxy and polyester resins have been studied as a function of volume fraction of filler and the strength of the interfacial bond. The bonding between glass and resin was varied by chemically surface treating the glass using a silicone mold release to prevent chemical bonding at one extreme and a silane coupling agent to maximize bonding at the other extreme. Theoretical predictions of the elastic modulus and tensile strength have been made utilizing a finite element method. Excellent agreement is obtained with the experimental results. Izod impact energies have been measured for these composites as a function of filler content and interface treatment.     

Effect of single‐mineral filler and hybrid‐mineral filler additives on the properties of polypropylene composites

The present study was carried out to determine the filler characteristics and to investigate the effects of three types of mineral fillers (CaCO₃, silica, and mica) and filler loadings (10–40 wt%) on the properties of polypropylene (PP) composites. The characteristics of the particulate fillers, such as mean particle size, particle size distribution, aspect ratio, shape, and degree of crystallinity were identified. In terms of mechanical properties, for all of the filled PP composites, Young's modulus increased, whereas tensile strength and strain at break decreased as the filler loading increased. However, 10 wt% of mica in a PP composite showed a tensile strength comparable with that of unfilled PP. Greater tensile strength of mica/PP composites compared to that of the other composites was observed because of lower percentages of voids and a higher aspect ratio of the filler. Mica/PP also exhibited a lower coefficient of thermal expansion (CTE) compared to that of the other composites. This difference was due to a lower degree of crystallinity of the filler and the CTE value of the mica filler. Scanning electron microscopy was used to examine the structure of fracture surfaces, and there was a gradual change in tensile fracture behavior from ductile to brittle as the filler loading increased. The nucleating ability of the fillers was studied with differential scanning calorimetry, and a drop in crystallinity of the composites was observed with the addition of mineral filler. Studies on the hybridization effect of different (silica and mica) filler ratios on the properties of PP hybrid composites showed that the addition of mica to silica‐PP composites enhanced their tensile strength and modulus. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Effects of silane coupling agent and maleic anhydride‐grafted polypropylene on the morphology and viscoelastic properties of polypropylene–mica composites

In this study, morphology, and dynamic and mechanical properties of polypropylene–mica (PP–Mica) composites were investigated. To enhance the adhesion between PP and mica, maleic anhydride‐grafted PP (MAPP) and treated mica with silane coupling agent were used. MAPP (as a compatibilizer) and silane coupling agent (as a filler surface modifier) caused an interfacial bonding in the mica filled polypropylene composites. The effect of mica content, MAPP, and treated mica with silane coupling agent on the morphological properties were investigated by Scanning Electron Microscopy (SEM). The results showed that with increasing MAPP or silane coupling agent, dispersion of filler and adhesion between PP and filler were improved. Mechanical data showed that with increasing MAPP and mica treated with silane coupling agent, tensile modulus and flextural strength of composites were enhanced. Dynamic rheological behavior of composites was also investigated within the domain of linear viscoelasticity. The rheological observations indicated that the complex viscosity, storage and loss moduli increased, and tan δ decreased with increasing mica content. POLYM. COMPOS. 27:491–496, 2006. © 2006 Society of Plastics Engineers.