Enhancement on ultimate tensile properties of ultrahigh molecular weight polyethylene composite fibers filled with activated nanocarbon particles with varying specific surface areas

This investigation aims to improve the ultradrawing and ultimate tensile properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers by incorporating small amounts of functionalized activated nanocarbon particles with a wide range of specific surface areas (ca. 100–1,400 m²/g) during gel spinning processes of UHMWPE fibers. The ultradrawing, ultimate tensile, orientation properties, and “microfibril” characteristics of UHMWPE/functionalized activated nanocarbon fibers was discovered to improve considerably with the increase in specific surface areas of functionalized activated nanocarbon. An extraordinary high ultimate tensile strength at 95.8 g/d was obtained for the best prepared UHMWPE/functionalized activated nanocarbon drawn fiber. This value is the highest value ever reported for one‐stage drawn UHMWPE fibers and is about 2.9 times that of the UHMWPE drawn fiber prepared in this study. In addition to thermal, ultimate tensile, and orientation factor properties of as‐prepared and/or drawn UHMWPE/functionalized activated nanocarbon fibers, specific surface area, Fourier transform infrared, and morphological analyses of original and functionalized activated nanocarbons were performed to comprehend the considerably improved ultradrawing, ultimate tensile properties, and microfibril characteristics of the UHMWPE/functionalized activated nanocarbon fibers. POLYM. ENG. SCI., 58:980–990, 2018. © 2017 Society of Plastics Engineers     

The effect of shrinkage on the structure and properties of ultra-high molecular weight polyethylene fibers with different concentration

Interface variation in the extraction and drying process of ultra-high molecular weight polyethylene (UHMWPE) gel fiber results in different shrinkage at different direction. The essence of shrinkage lies in the crystallization of UHMWPE chains under the effect of interface tension. However, UHMWPE gel fiber prepared with different solution concentration has different chain entanglement points density that can hinder the regular stacking for UHMWPE chains. The restriction for axis shrinkage of UHMWPE gel fiber facilitates the orientation of UHMWPE chains that is beneficial to improve the tensile strength of UHMWPE drawn fiber. Combined with multiple methods of Wide angle X-ray diffraction, Small-angle X-ray scattering, Differential scanning calorimetry and sonic orientation, the structural evolution of UHMWPE fiber with different shrinkage ratio and different concentration was investigated. Meanwhile, the suitability for UHMWPE fibers in production was evaluated by final tensile strength of the fibers. Here, a structural evolution model is proposed to elucidate the correlation between the shrinkage and the structure and properties of UHMWPE fibers prepared with different solution concentration.     

Enhanced wear resistance of ultra-high molecular weight polyethylene fibers by modified-graphite oxide

A simple and feasible method to enhance the wear resistance of ultra-high molecular weight polyethylene (UHMWPE) fibers was reported. The graphite oxide (GO) prepared using improved Hummer's method was surface modified with hexadecylamine to improve its compatibility with UHMWPE. Combined with well-dispersion of modified-GO (m-GO) in dichloromethane and the fact that the viscosity of UHMWPE suspension can be decreased by dichloromethane, the well dispersed m-GO/dichloromethane was added into UHMWPE suspension to improve m-GO dispersion in UHMWPE fibers. Finally, UHMWPE fibers with different m-GO concentration were prepared using gel spinning technology. The effect of m-GO concentration on the structure and properties of modified UHMWPE fibers were investigated. The results indicated that the melting temperature and crystallinity of m-GO modified UHMWPE fibers increased with increasing of m-GO concentration, while the fiber's crystal sizes and orientation increased, thus the tensile strength of m-GO modified UHMWPE fibers remained almost undamaged. The introduction of m-GO is beneficial to the formation of smooth transfer film on fiber's surface, which enhanced the self-lubrication of UHMWPE fibers. Compared with pure UHMWPE fiber, the UHMWPE fiber containing 1.5 wt% m-GO had enhanced wear resistance by 55.4% and still maintained high tensile strength of 29.98 cN dtex⁻¹.     

Investigation of the ultradrawing properties of gel spun fibers of ultra‐high molecular weight polyethylene/carbon nanotube blends

The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Utilization of supercritical CO2 as a processing aid for preparation of ultrahigh molecular weight polyethylene/functionalized activated nanocarbon fibers

This is the first investigation to report the processing and properties of ultrahigh molecular weight polyethylene (UHMWPE)/functionalized activated nanocarbon (FANC) gel solutions with the aid of supercritical carbon dioxide (scCO₂). The ultradrawing and ultimate tensile properties of scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers were found to improve considerably compared to those of UHMWPE and UHMWPE/FANC fibers prepared in the conventional way. The maximum achievable draw ratio obtained for the optimal scCO₂UHMWPE/FANC fibers drawn at 95°C reached 445. The highest tensile tenacity (σ_f) of the fully drawn scCO₂UHMWPE/FANC fiber reached an extraordinary high value of 104 g/d, which is about 3.2 and 1.1 times of that of the optimal UHMWPE and UHMWPE/FANC fully drawn fibers, respectively. The σ_f obtained for the optimally fully drawn scCO₂UHMWPE/FANC fiber is about 25 times of those of steel fibers and is the highest tensile tenacity ever reported for single‐stage drawn polymeric fibers. Considerably lower dynamic transition temperatures and evaluated thinner crystal lamellae nucleated off of extended chains or FANC nucleants were found for as‐prepared scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers compared with UHMWPE and UHMWPE/FANC fibers, respectively. Specific surface area, morphological, and Fourier transform infrared analyses of the activated nanocarbon (ANC), acid‐treated activated nanocarbon (ATANC) and FANC nanofillers and investigation of thermal, morphological, and orientation factor properties of the as‐prepared and drawn UHMWPE, UHMWPE/FANC, scCO₂UHMWPE, and scCO₂UHMWPE/FANC fibers were performed to understand the remarkable ultradrawing, dynamic transition, and ultimate tensile properties obtained for scCO₂UHMWPE and scCO₂UHMWPE/FANC fibers. POLYM. ENG. SCI., 59:1462–1471 2019. © 2019 Society of Plastics Engineers     

Surface modification of ultra-high molecular weight polyethylene fibers by γ-radiation-induced grafting

A technique for grafting acrylic polymers on the surface of ultra-high molecular weight polyethylene (UHMWPE) fibers utilizing ⁶⁰Co gamma radiation at low dose rates and low total dose has been developed. Unlike some of the more prevalent surface modification schemes, this technique achieves surface grafting with complete retention of the exceptional UHMWPE fiber mechanical properties. In particular, poly(butyl acrylate) and poly(cyclohexyl methacrylate) were successfully grafted onto UHMWPE fibers with no loss in tensile properties. The surface and tensile properties of the fibers were evaluated using Fourier transform infrared/photoacoustic spectroscopy (FTIR/PAS), X-ray photoelectron spectroscopy (XPS), and tensile tests. The reinforcement efficiency of untreated, polymer-grafted, and plasma-treated UHMWPE fibers in polystyrene and a poly(styrene-co-butyl acrylate-co-cyclohexyl methacrylate) statistical terpolymer was characterized using mechanical tensile tests. The thermoplastic matrix composites were prepared with 4 wt% discontinuous (10 mm), randomly distributed UHMWPE fibers. An approximate 30% increase in composite strength and modulus was observed for poly(cyclohexyl methacrylate)-grafted fibers in the terpolymer and polystyrene matrices. A comparable improvement was realized with the plasma-treated fibers. On the other hand, poly(butyl acrylate) grafts induced void formation, i.e. energy dissipation through plastic deformation and volume expansion at the fiber/matrix interface in terpolymer composites. The latter resulted in a 75% increase in the elongation to failure. The effect of polymer grafts on fiber/matrix adhesion is discussed in terms of the graft and matrix chain interactions and solubility, graft chain mobility, and fracture surface characteristics as determined by scanning electron microscopy (SEM).     

Mechanical properties of surface‐modified ultra‐high molecular weight polyethylene fiber reinforced natural rubber composites

The mechanical properties of ultra‐high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were determined, and the effects of fiber surface treatment and fiber mass fraction on the mechanical properties of the composites were investigated. Chromic acid was used to modify the UHMWPE fibers, and the results showed that the surface roughness and the oxygen‐containing groups on the surface of the fibers could be effectively increased. The NR matrix composites were prepared with as‐received and chromic acid treated UHMWPE fibers added 0–6 wt%. The treated UHMWPE fibers increased the elongation at break, tear strength, and hardness of the NR composites, especially the tensile stress at a given elongation, but reduced the tensile strength. The elongation at break increased markedly with increasing fiber mass fraction, attained maximum values at 3.0 wt%, and then decreased. The tear strength and hardness exhibited continuous increase with increasing the fiber content. Several microfibrillations between the fiber and NR matrix were observed from SEM images of the fractured surfaces of the treated UHMWPE fibers/NR composites, which meant that the interfacial adhesion strength was improved. POLYM. COMPOS., 38:1215–1220, 2017. © 2015 Society of Plastics Engineers     

Spinning and drawing properties of ultrahigh‐molecular‐weight polyethylene fibers prepared at varying concentrations and temperatures

The concentrations and temperatures of ultrahigh‐molecular‐weight polyethylene (UHMWPE) gel solutions exhibited a significant influence on their rheological and spinning properties. The shear viscosities of UHMWPE solutions increased consistently with increasing concentrations at a constant temperature above 80°C. Tremendously high shear viscosities of UHMWPE gel solutions were found as the temperatures reached 120–140°C, at which their shear viscosity values approached the maximum. The spinnable solutions are those gel solutions with optimum shear viscosities and relatively good homogeneity in nature. Moreover, the gel solution concentrations and spinning temperatures exhibited a significant influence on the drawability and microstructure of the as‐spun fibers. At each spinning temperature, the achievable draw ratios obtained for as‐spun fibers prepared near the optimum concentration are significantly higher than those of as‐spun fibers prepared at other concentrations. The critical draw ratio of the as‐spun fiber prepared at the optimum concentration approached a maximum value, as the spinning temperature reached the optimum value of 150°C. Further investigations indicated that the best orientation of the precursors of shish‐kebab‐like entities, birefringence, crystallinity, thermal and tensile properties were always accompanied with the as‐spun fiber prepared at the optimum concentration and temperature. Similar to those found for the as‐spun fibers, the birefringence and tensile properties of the draw fibers prepared at the optimum condition were always higher than those of drawn fibers prepared at other conditions but stretched to the same draw ratio. Possible mechanisms accounting for these interesting phenomena are proposed.     

Ultradrawing properties of ultrahigh‐ molecular‐weight polyethylene/carbon nanotube fibers prepared at various formation temperatures

The influence of formation temperature on the ultradrawing properties of ultrahigh‐molecular‐weight polyethylene/carbon nanotube (UHMWPE/CNT) fiber specimens is investigated. Gel solutions of UHMWPE/CNT with various CNT contents were gel‐spun at the optimum concentration and temperature but were cooled at varying formation temperatures in order to improve the ultradrawing and tensile properties of the UHMWPE/CNT composite fibers. The achievable draw ratio (D_ra) values of UHMWPE/CNT as‐prepared fibers reach a maximum when they are prepared with the optimum CNT content and formation temperature. The D_ra value of UHMWPE/CNT as‐prepared fibers produced using the optimum CNT content and formation temperature is about 33% higher than that of UHMWPE as‐prepared fibers produced using the optimum concentration and formation temperature. The percentage crystallinity (W_c) and melting temperature (T_m) of UHMWPE/CNT as‐prepared fiber specimens increase significantly as the formation temperature increases. In contrast, W_c increases but T_m decreases significantly as the CNT content increases. Dynamic mechanical analysis of UHMWPE and UHMWPE/CNT fiber specimens exhibits particularly high α‐transition and low β‐transition, wherein the peak temperatures of α‐transition and β‐transition increase dramatically as the formation temperature increases and/or CNT content decreases. In order to understand these interesting drawing, thermal and dynamic mechanical properties of the UHMWPE and UHMWPE/CNT as‐prepared fiber specimens, birefringence, morphological and tensile studies of as‐prepared and drawn fibers were carried out. Possible mechanisms accounting for these interesting properties are proposed. Copyright © 2010 Society of Chemical Industry     

The effects of hybrid fillers on thermal,mechanical, physical,and antimicrobial properties of ultrahigh‐molecular‐weight polyethylene‐reinforced composites

The effects of hybrid filler of zinc oxide and chitosan (chitosan–ZnO) on thermal, flexural, antimicrobial, chemical resistance, and hardness properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) composites with varying concentration of zinc oxide (ZnO) and further hybridized by chitosan (CS) were successfully studied. The composites were prepared using mechanical ball milling and followed by hot compression molding. The addition of ZnO to the UHMWPE matrix had lowered the melting temperature (T _m) of the composite but delayed its degradation temperature. Further investigation of dual filler incorporation was done by the addition of chitosan to the UHMWPE/ZnO composite and resulted in the reduction of UHMWPE crystallization. The flexural strength and modulus had a notably high improvement through ZnO addition up to 25 wt% as compared to neat UHMWPE. However, the addition of chitosan had resulted in lower flexural strength than that of 12 wt% ZnO UHMWPE composite but still higher than that of neat UHMWPE. It was experimentally proven that the incorporation of ZnO and chitosan particles within UHMWPE matrix had further enhanced the antimicrobial properties of neat UHMWPE. Chemical resistance was improved with higher ZnO content with a slight reduction of mass change after the incorporation of chitosan. The hardness value increased with ZnO addition but higher incorporation of chitosan had lowered the hardness value. These findings have significant implications for the commercial application of UHMWPE based products. It appears that these hybrid fillers (chitosan–ZnO)‐reinforced UHMWPE composites exhibit superior overall properties than that of conventional neat UHMWPE. POLYM. COMPOS., 38:1689–1697, 2017. © 2015 Society of Plastics Engineers     

Production and characterization of UHMWPE/fumed silica nanocomposites

Ultrahigh‐molecular‐weight polyethylene (UHMWPE)/fumed silica nanocomposites were prepared via in situ polymerization using a bi‐supported Ziegler‐Natta catalytic system. Nanocomposites with different nanoparticle weight fractions were produced in order to investigate the effect of fumed silica on thermal and mechanical properties of UHMWPE/fumed silica nanocomposites. The viscosity average molecular weight (M ) of all samples including pure UHMWPE as the reference sample and nanocomposites were measured. Scanning electron microscope (SEM) images showed the homogenous dispersion of nanoparticles throughout the UHMWPE matrix while no nanoparticle cluster has been formed. Crystallization behavior of nanocomposites was investigated by differential scanning calorimetry (DSC), which showed a slight increase in melting temperature by enhancing the nanoparticle concentration while no significant change was observed in the crystallization temperature as the fumed silica concentration enhanced. The improvement in all thermal stability parameters was recorded by thermogravimetric analysis (TGA). Besides, via tensile testing, it was confirmed that addition of nanoparticles caused considerable improvement in such mechanical properties as Young's modulus, yield stress, and tensile strength of samples while the elongation at break declined by addition of more nanoparticles. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Mechanical behavior,structure, and reinforcement processes of TEMPO‐oxidized cellulose reinforced poly(lactic) acid

Poly(lactic) acid (PLA) was reinforced with acetylated TEMPO‐oxidized fibrillated cellulose (TOFC) prepared from birch pulp. Composite films were studied using dynamic mechanical thermal analysis, differential scanning calorimetry (DSC), as well as static mechanical testing. The storage modulus as well as tensile strength of PLA was improved on the addition of 30 wt% of TOFC by approximately 50% and 40%, respectively. Thermal stability as well as strength properties in moist environments (up to 90% relative humidity) was significantly improved at 15, 20, 25, and 30 wt% of TOFC. DSC showed that crystallization from solution took place during preparation of the composite films and was much greater than melt crystallization. POLYM. COMPOS., 2012. © 2013 Society of Plastics Engineers     

Ultrahigh molecular weight polyethylene fibers prepared using conical dies with varying dimensions

Dimensions of conical dies were found to have a significant influence on thermal, morphological, orientation, ultradrawing, and dynamic mechanical properties of the as‐prepared and/or drawn ultrahigh molecular weight polyethylene (UHMWPE) fiber specimens prepared in this study. Many demarcated “micro‐fibrils” were found paralleling to fiber direction of the as‐prepared UHMWPE fiber specimens. The percentage crystallinity, melting temperatures, orientation factor (f_o) and achievable draw ratio (D_ra) values of each as‐prepared UHMWPE fiber specimen prepared at a fixed length of outlet land reach a maximum value, as the entry angles of the conical die approach the optimum value at 75°. The maximum f_o and D_ra values obtained for each F₂₀^75‐y as‐prepared fiber series specimens prepared using the optimum entry angle reach another maximum value as their length of outlet land approach the optimum value of 6.5 mm. The ultimate tensile strengths and moduli of the drawn UHMWPE fibers prepared at the optimum entry angle and length of outlet land are significantly higher than those of fibers prepared at other conditions but stretched to the same draw ratio. Possible reasons accounting for the above interesting properties were discussed in this study. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Fabrication of High Performance PET/TLCP Fibers through the Synergistic Interfacial Enhancement and Compatibilization of Functional 1D and 2D Carbon Nanomaterials

The maleic anhydride functionalized graphene oxide (GO-MA) is fabricated by an efficient and solvent-free Diels–Alder reaction. Polyethylene terephthalate (PET)/thermotropic liquid crystal polyester (TLCP), PET/TLCP/GO-MA, PET/TLCP/aminated multi-walled carbon nanotubes (MWCNTs-NH₂), and PET/TLCP/GO-MA/MWCNTs-NH₂ composite fibers are systematically melt-spun. The structure and compatibilizing effects of GO-MA and MWCNTs-NH₂ on the mechanical, thermal, and crystallization properties of the composite fibers are indicated. The non-isothermal crystallization kinetics and X-ray diffraction (XRD) data show that TLCP and nanofillers can change the crystalline morphology of PET. The mechanical properties of the fibers rise with increasing TLCP content. The tensile strength 929 MPa and modulus 17.5 GPa of the fibers with 7 wt% TLCP and 0.25 wt% nanofillers (0.1 wt% GO-MA and 0.15 wt% MWCNTs-NH₂) are significantly higher than those with 7 wt% TLCP (tensile strength 622 MPa and modulus 16.1 GPa) and even higher than those with 15% TLCP (tensile strength 836 MPa, and modulus 18.0 GPa). When the GO-MA and MWCNTs-NH₂ co-exist, the anti-dripping phenomenon is improved. Therefore, the TLCP, GO, and MWCNTs synergistically strengthens the mechanical properties. This is promising for the industrial fabrication of high-strength fibers.     

The effects of octadecylamine functionalized multi-wall carbon nanotubes on the conductive and mechanical properties of ultra-high molecular weight polyethylene

Multi-wall carbon nanotubes (MWCNTs) are usually used as conductive fillers to improve the conductive and mechanical properties of ultra-high molecular weight polyethylene (UHMWPE) simultaneously. But the poor dispersion of MWCNTs in UHMWPE and the weak compatibility between MWCNTs and UHMWPE lead to lots of defect sites and limit the efficiency of load transfer between UHMWPE and MWCNTs. To solve these problems, octadecylamine (ODA) functionalized MWCNTs (MWCNT-ODA) were prepared and its effects on the conductive and mechanical properties of UHMWPE were investigated. The X-ray photoelectron spectrometer (XPS) measurements indicated that ODA was successfully grafted on the surface of MWCNTs. The electrical conductivity tests showed that 0.5 wt% addition of MWCNT-ODA can obviously reduce the volume resistivity of UHMWPE composites by 12 orders of magnitude compared to pure UHMWPE. Meanwhile, its impact strength achieved an increase of about 42.1% and the tensile strength was slightly improved from 33.5 MPa to 40.7 MPa compared with that of UHMWPE. The microstructure features of the impact fracture surfaces were analyzed by field emission scanning electron microscope (SEM). This result revealed the existence of a stronger interfacial force between the UHMWPE and MWCNT-ODA, which is responsible for the improvement of mechanical properties of UHMWPE.     

Morphological,Thermal and Mechanical Properties of Polypropylene and Vermiculite Blends

Morphological, thermal and mechanical properties of blends prepared from polypropylene (PP) and 1, 3 and 5 wt% of vermiculite (VMT) were studied. The samples were prepared in a twin-screw extruder. The addition of maleic anhydride-functionalized polypropylene (PP-g-MAH) was also investigated. The blend morphologies were determined by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The thermal properties of the composites were investigated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The DSC results showed that PP crystallizes on cooling at higher temperatures as VMT content increases. The increase in crystallization temperature was most evident for blends with 5 wt% VMT. The TGA results showed that the use of VMT particles to fill polypropylene increased the thermal stability of the composite. The mechanical properties, tensile modulus and tensile strength at yield point of the PP improved by the presence of VMT.     

Reinforcing effect of nanocrystalline cellulose and office waste paper fibers on mechanical and thermal properties of poly (lactic acid) composites

Nanocrystalline cellulose (NCC) was prepared from office waste paper (OWP) by sulfuric acid hydrolysis method in this paper and it was used to prepare a series of poly (lactic acid) PLA/NCC composites by using a dissolution method in solvent N, N-dimethylformamide solution. The results indicated that with the addition of only 3 wt% NCC, the composites exhibited outstanding mechanical property. The tensile, bending and impact properties of the PLA/3NCC composite were improved by 8.2%, 13.1%, and 35.9% than those of pure PLA, respectively. On this basis, office waste paper fibers (OWF) were also used as a physical blended filler to enhance PLA/NCC composites to reduce the preparation cost of PLA composites and the perfect PLA/NCC/OWF sample was easily manufactured by melting–blending and injection molding. According to the crystallization and melting performance table, both NCC and OWF can act as nucleating agent to promote the crystallization properties on composites, while the blends did not have positive effect on thermal stability. Furthermore, the water absorption and degradation properties of PLA composites were also studied. This work not only provided a novel idea for the utilization of office waste paper but also successfully produced environment friendly composites with favorable mechanical properties and crystallization performance.     

Thermal properties,rheology and sintering of ultra high molecular weight polyethylene and its composites with polyethylene terephthalate

The addition of polyethylene terephthalate (PET) fibers in ultra high molecular weight polyethylene (UHMWPE) may be a promising approach to achieve improved wear properties in artificial joints. Since UHMWPE/PET composites are processed by compression molding, which involves compaction and sintering of polymeric powders, this article investigates their rheology, thermal properties, and sintering behavior to aid in the identification and selection of optimum processing conditions. Isothermal crystallization kinetics studies have revealed that crystallization of UHMWPE proceeds via heterogeneous nucleation and is governed by two‐dimensional growth. The crystallization rates of the composites were lower than those of the neat material, whereas their ultimate crystallinities were higher. The UHMWPE/PET composites had higher viscosity and elasticity than the neat resin. In the presence of PET fibers the onset of sintering took place at higher temperatures but proceeded at substantially higher rates as compared with pure UHMWPE. A marked discrepancy between the Eshelby‐Frenkel model and experimental sintering data suggests that viscous flow is not the prevailing mechanism for coalescence but rather that enhanced surface area, attributed to the highly developed internal morphology of UHMWPE particles, is the controlling factor. POLYM. ENG. SCI., 45:678–686, 2005. © 2005 Society of Plastics Engineers     

The effect of ultra-high molecular weight polyethylene fiber on the mechanical properties of acrylic bone cement

The effects of the addition of ultra-high molecular weight polyethylene fiber (UHMWPE) on the mechanical properties of standard surgical Simplex-P radiopaque bone cement have been investigated. It was found that the tensile strength and tensile modulus were apparently not improved by the incorporation of UHMWPE in the acrylic bone cement. The results of bending strength and bending modulus indicated that a reinforcing effect is obtained at UHMWPE contents as low as 1 wt%, and then levelled off with increasing UHMWPE contents. When the UHMWPE contents as low as 2 wt%, the values of compressive strength and modulus seemed approximate the same; whereas the values of compressive strength and modulus decreased with increasing UHMWPE contents. From the results of dynamic mechanical analysis (DMA), the values of dynamic storage modulus of bone cement increased at UHMWPE fiber as low as 2 wt%, but beyond that UHMWPE content the value of the dynamic storage modulus decreased with increasing UHMWPE contents. The same results were also found for the dynamic loss modulus. When methyl methacrylate was grafted onto UHMWPE by plasma and UV irradiation treatment, it was found that by adding the treated UHMWPE fiber in acrylic bone cement had a significant reinforcing effect on the mechanical properties of bone cement.     

Ultradrawing properties of ultrahigh‐molecular weight polyethylene/functionalized carbon nanotube fibers and transmittance properties of their gel solutions

The influences of the dispersion level of carbon nanotubes (CNTs) and functionalized CNTs on the transmittance properties of ultrahigh‐molecular weight polyethylene (UHMWPE) gel solutions and on ultradrawing properties of their as‐prepared fibers are reported. The transmittance properties suggest that the dispersion level of functionalized CNTs in UHMWPE/functionalized CNTs gel solution is significantly better than plain CNTs in UHMWPE/CNTs gel solutions. The orientation factors, achievable draw ratios, tensile strength (σ_f), and modulus (E) values of UHMWPE/CNTs (F_xC_y) and UHMWPE/functionalized CNTs (F_xC_f‐y) as‐prepared fiber specimens reached a maximum value as their CNT and functionalized CNT contents approached optimum contents at 0.00015 and 0.0001 wt%, respectively. The σ_f and E values of both F_xC_0.0012 and F_xC_f‐0.001 series fiber specimens prepared at their optimum CNT and functionalized CNT contents reached another maximum as their UHMWPE approached optimum UHMWPE concentration of 1.7 wt%. Possible reasons accounting for these interesting properties are proposed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers