Microwave sintered sol–gel derived BaTiO3 and Ba0.95La0.05TiO3 ceramic samples for capacitor applications

Sol–gel derived BaTiO₃ and Ba_0.95La_0.05TiO₃ powders were calcined at 700 °C for 40 min and sintered at 1100 °C for 1 h in a microwave furnace to obtain single-phase perovskite ceramic samples. About 98% of the theoretical density was obtained in the sintered BT ceramic samples. Room temperature (RT) dielectric constant (ε_r) and dielectric loss (tan δ) at 1 kHz frequency of the BLT ceramic samples were found to be ~2220 and 0.005, respectively. High value of ε_r, low value of tan δ and negligible temperature coefficient of capacitance from RT to 60 °C suggested the suitability of BLT ceramic samples for multi-layer capacitor applications.     

Synthesis,characterization, and microwave dielectric properties of ZnTiTa2O8 ceramics with ixiolite structure obtained through the aqueous sol–gel process

Nano-sized ZnTiTa₂O₈ powders with ixiolite structure, with particle sizes ranging from 10 nm to 30 nm, were synthesized by thermal decomposition at 950 °C. The precursors were obtained by aqueous sol–gel and the compacted and sintered ceramics with nearly full density were obtained through subsequent heat treatment. The microstructure and electrical performance were characterized by field emission scanning electron microscopy, x-ray diffraction, and microwave dielectric measurements. All the samples prepared in the range 950–1150 °C exhibit single ixiolite phase and relative density between ~87% and ~94%. The variation of permittivity and Q·ƒ value agreed with that of the relative density. Pure ZnTiTa₂O₈ ceramic sintered at 1050 °C for 4 h exhibited good microwave dielectric properties with a permittivity of 35.7, Q·ƒ value of 57,550 GHz, and the temperature coefficient of resonant frequency of about −24.7 ppm/°C. The relatively low sintering temperature and excellent dielectric properties in the microwave range would make these ceramics promising for applications in electronics.     

Low temperature sintering of PZT powders coated with Pb5Ge3O11 by sol–Gel method

Low temperature sintering of PZT powders was investigated using Pb₅Ge₃O₁₁(PGO) as a sintering aid. PZT powders with 150 nm particle size were coated with PGO which was prepared from precursor solutions of Ge(OiPr)₄ and Pb(NO₃)₂ by sol–gel method. 1 wt% PGO-added PZT powders were densified at 750°C for 2 h to sintered bodies with the relative density of approximately 95%. An addition of PGO improved the sinterability of PZT powders with a reduction of sintering temperature by about 300°C. Dielectric and piezoelectric properties of PGO-added PZT ceramics sintered at ≦950°C were superior to those without PGO additives. However, a higher sintering temperature above 1000°C deteriorated the dielectric and piezoelectric properties of PGO-added PZT ceramics. This may be attributed to the change of microstructure involving the formation of solid solution between PZT and PGO. The 1 wt% PGO-added PZT bodies sintered at 750°C exhibited an electromechanical coupling factor, Kp, of about 56%.     

Structure and multiferroic properties of BiFeO3 powders

Bismuth ferrite powders were synthesized by a simple sol–gel method at the temperature as low as 450 °C. Single phase BiFeO₃ powders with a rhombohedral perovskite structure were fabricated after Bi–Fe gels were calcined at 450–650 °C. Atomic ratio of Bi to Fe is approximately 1:1 for BiFeO₃ powders, as determined by energy dispersive X-ray spectrometer. BiFeO₃ powders show weak ferromagnetism at room temperature and strong size-dependent magnetic properties, which is different from the linear M–H relationship in BiFeO₃ ceramics. Dielectric anomaly at round 330 °C near the magnetic transition point corresponds to the antiferromagnetic to paramagnetic phase transition, indicating the coupling between polarization and magnetization in BiFeO₃ powders. A reversible ferroelectric phase transformation of BiFeO₃ powders has been detected at 827 °C by a differential thermal analysis.     

Structural,dielectric, and piezoelectric properties of fine-grained NBT–BT0.11 ceramic derived from gel precursor

(Na_1/2Bi_1/2)TiO₃ doped in situ with 11 mol% BaTiO₃ (NBT–BT_0.11) powders were synthesized by a sol–gel method, and the electrical properties of the resulting ceramics were investigated. The powders consisting of uniform and fine preliminary particles of about 50 nm were prepared by calcining the gel precursor at 700 °C. (Na_1/2Bi_1/2)_0.89Ba_0.11TiO₃ ceramics, sintered at temperatures up to 1150 °C have a rhombohedral symmetry, while the ceramic sintered at 1200 °C exhibits a tetragonal crystalline structure. The ceramics show high dielectric constant (?_r ～ 5456), dielectric loss of 0.02, depolarization temperature T_d ～ 110 °C and temperature corresponding to the maximum value of dielectric constant T_m ～ 262 °C. The dielectric constant (?₃₃) and the piezoelectric constant (d₃₃) attain the maximum values of 924 and 13 pC/N, respectively, while the electromechanical coupling factor (k_p) value is 0.035. The NBT–BT_0.11 ceramics derived from sol–gel present high mechanical quality factor (Q_m ～ 860). The dielectric and piezoelectric properties values of NBT–BT_0.11 ceramics derived from sol–gel are smaller than those of samples produced by the conventional solid state reaction method, due to the grains size and oxygen vacancies that generate dipolar defects.     

Microwave dielectric properties of Pb2MoO5 ceramic with ultra-low sintering temperature

Ultra-low firing microwave dielectric ceramic Pb₂MoO₅ with monoclinic structure was prepared via a conventional solid state reaction method. The sintering temperature ranged from 530 °C to 650 °C. The relative densities of the ceramic samples were about 97% when the sintering temperature was greater than 570 °C. The best microwave dielectric properties were obtained in the ceramic sintered at 610 °C for 2 h with a permittivity ∼19.1, a Q × f value about 21,960 GHz (at 7.461 GHz) and a temperature coefficient value of −60 ppm/°C. From the X-ray diffraction, backscattered electron image results of the co-fired samples with 30 wt% silver and aluminum additive, the Pb₂MoO₅ ceramics were found not to react with Ag and Al at 610 °C for 4 h. The microwave dielectric properties and ultra-low sintering temperature of Pb₂MoO₅ ceramic make it a promising candidate for low temperature co-fired ceramic applications.     

Microstructure,ferroelectric and piezoelectric properties of Bi0.5K0.5TiO3-modified BiFeO3–BaTiO3 lead-free ceramics with high Curie temperature

The effects of composition, sintering temperature and dwell time on the microstructure and electrical properties of (0.75 ? x)BiFeO₃–0.25BaTiO₃–xBi_0.5K_0.5TiO₃ + 1 mol% MnO₂ ceramics were studied. The ceramics sintered at 1000 °C for 2 h possess a pure perovskite structure and a morphotropic phase boundary of rhombohedral and pseudocubic phases is formed at x = 0.025. The addition of Bi_0.5K_0.5TiO₃ retards the grain growth and induces two dielectric anomalies at high temperatures (T₁ ～ 450–550 °C and T₂ ～ 700 °C, respectively). After the addition of 2.5 mol% Bi_0.5K_0.5TiO₃, the ferroelectric and piezoelectric properties of the ceramics are improved and very high Curie temperature of 708 °C is obtained. Sintering temperature has an important influence on the microstructure and electrical properties of the ceramics. Critical sintering temperature is 970 °C. For the ceramic with x = 0.025 sintered at/above 970 °C, large grains, good densification, high resistivity and enhanced electrical properties are obtained. The weak dependences of microstructure and electrical properties on dwell time are observed for the ceramic with x = 0.025.     

Influence of Li2O–B2O3–SiO2 glass on the sintering behavior and microwave dielectric properties of BaO–0.15ZnO–4TiO2 ceramics

This paper reports the investigation of the performance of Li₂O–B₂O₃–SiO₂ (LBS) glass as a sintering aid to lower the sintering temperature of BaO–0.15ZnO–4TiO₂ (BZT) ceramics, as well as the detailed study on the sintering behavior, phase evolution, microstructure and microwave dielectric properties of the resulting BZT ceramics. The addition of LBS glass significantly lowers the sintering temperature of the BZT ceramics from 1150 °C to 875–925 °C. Small amount of LBS glass promotes the densification of BZT ceramic and improves the dielectric properties. However, excessive LBS addition leads to the precipitation of glass phase and growth of abnormal grain, deteriorating the dielectric properties of the BZT ceramic. The BZT ceramic with 5 wt% LBS addition sintered at 900 °C shows excellent microwave dielectric properties: ε_r=27.88, Q×f=14,795 GHz.     

Pb(Zr0.95Ti0.05)O3 powders and porous ceramics prepared by one-step pyrolysis process using non-aqueous Pechini method

Using non-aqueous Pechini method, Pb(Zr_0.95Ti_0.05)O₃ powders were prepared at low temperature by one-step pyrolysis process. The polymeric gels and powders were characterized using a range of techniques, such as DTG, XRD, SEM, Raman spectroscopy, and laser particle size distribution. The perovskite phase was formed at about 350–400 °C and some oxocarbonate impurities can be detected in all samples after calcining at 400–850 °C by one-step pyrolysis process. Phase pure and porous Pb(Zr_0.95Ti_0.05)O₃ ceramics were obtained without pore formers from the powders by one-step pyrolysis process at 500 °C for 4 h. The relative densities were 87%, 91% and 94% for the ceramics sintered at 1100, 1150 and 1200 °C for 2 h, respectively. The porous ceramics sintered at 1200 °C for 2 h have homogeneously dispersed pores and fine-grain structures with an individual grain size of 0.7–2 μm.     

BiFeO3 ceramics synthesized by spark plasma sintering

Phase-pure BiFeO₃ particles were synthesized by an improved solid state technique. High density BiFeO₃ ceramics were prepared using these particles by spark plasma sintering (SPS). The dielectric permittivity and loss of SPS samples were measured as functions of sintering temperature, frequency, and annealing conditions. Dielectric spectra of the ceramics annealed at 650 °C were characterized in a broad range of temperature (300–725 K) and frequency (100 Hz to 20 MHz). Two kinds of dielectric relaxation following the Arrhenius law were detected in low and high temperature ranges, respectively. The low temperature dielectric relaxation could be almost completely removed by annealing in vacuum and it should be assigned to be a valence fluctuation of Fe ions, while the high temperature dielectric relaxation was proposed to stem from the short-range motion of oxygen vacancies.     

Effect of B2O3 and CuO additives on the sintering temperature and microwave dielectric properties of Ba(Zn1/3Nb2/3)O3 ceramics

The B₂O₃ added Ba(Zn_1/3Nb_2/3)O₃ (BBZN) ceramic was sintered at 900 °C. BaB₄O₇, BaB₂O₄, and BaNb₂O₆ second phases were found in the BBZN ceramic. Since BaB₄O₇ and BaB₂O₄ second phases have an eutectic temperature around 900 °C, they might exist as the liquid phase during sintering at 900 °C and assist the densification of the BZN ceramics. Microwave dielectric properties of dielectric constant (ɛ_r) = 32, Q × f = 3500 GHz, and temperature coefficient of resonance frequency (τ_f) = 20 ppm/°C were obtained for the BZN with 5.0 mol% B₂O₃ sintered at 900 °C for 2 h. The BBZN ceramics were not sintered below 900 °C and the microwave dielectric properties of the BBZN ceramics sintered at 900 °C were very low. However, when CuO was added, BBZN ceramic was well sintered even at 875 °C. The liquid phase related to the BaCu(B₂O₅) second phase could be responsible for the decrease of sintering temperature. Good microwave dielectric properties of ɛ_r = 36, Q × f = 19,000 GHz and τ_f = 21 ppm/°C can be obtained for CuO doped BBZN ceramics sintered at 875 °C for 2 h.     

Preparation and properties of BaTi1−xSnxO3 multilayered ceramics

BaTi_1−xSn_xO₃ (BTS) powders, with x ranging from 0 to 0.15, were synthesized by solid-state reaction technique. The powders were pressed and sintered at 1370 °C. Obtained BTS ceramics were investigated by X-ray diffraction and dielectric properties measurements. It is found that Curie temperature decreases while dielectric constant increases with increasing of tin content. A monolithic multilayered ceramics with up to five layers of BTS with different amounts of Sn were prepared. Their dielectric properties were examined. Relatively high dielectric constants in a wide temperature range were obtained. It is noticed that BTS mono- and multilayered ceramics have better dielectric properties if they are additionally treated in microwave oven for 10 min, after sintering at 1370 °C.     

Preparation and microwave dielectric properties of cristobalite ceramics

Dense SiO₂ ceramics with cristobalite phase were prepared by the solid state sintering route, and the microwave dielectric properties were evaluated. The dielectric constant (?_r) and temperature coefficient of resonant frequency (τ_f) of the pure cristobalite ceramics showed little dependence on the sintering temperature. While, the Qf value increased significantly with increasing the sintering temperature, and it was due to the increasing grain size. The optimized microwave dielectric properties with very low ?_r of 3.81, high Qf value of 80,400 GHz and low τ_f of ?16.1 ppm/°C were obtained for the cristobalite ceramics sintered at 1650 °C for 3 h. It was indicated that cristobalite ceramic was a promising candidate as a low-dielectric-constant microwave material for applications in microwave substrates.     

Effect of Li and Bi co-doping and sintering temperature on dielectric properties of PLZT 9/65/35 ceramics

In the present study, lead-lanthanum-zirconate-titanate (PLZT) ceramics were prepared by a solid-state mixed oxide method. Different amount of lithium carbonate and bismuth oxide (0.15 mol%, 0.45 mol% and 0.75 mol%), where the ratio of Li:Bi =1:1 by mole, was added to PLZT to investigate the effect of Li and Bi co-doping. The ceramic samples were sintered at the temperatures of 1000, 1050, 1100, 1150 and 1200 °C for 4 h. After that, all samples were subjected to phase identification, physical property determination (sintered density and microstructure) and dielectric property measurement. It was found that doping of 0.15 mol% Li and Bi resulted in maximum dielectric constant (ε_r =7819) when sintered at 1200 °C. Grain size of PLZT ceramics was dependent on sintering temperature and dielectric properties were affected by the chemical composition rather than the grain size of the ceramics. Therefore, co-doping of Li and Bi was useful as it could improve the dielectric properties of PLZT ceramics.     

Microstructure and properties of Co-, Ni-, Zn-, Nb- and W-modified multiferroic BiFeO3 ceramics

BiFeO₃ polycrystalline ceramics were prepared by the mixed oxide route and a chemical route, using additions of Co, ZnO, NiO, Nb₂O₅ and WO₃. The powders were calcined at 700 °C and then pressed and sintered at 800–880 °C for 4 h. High density products up to 96% theoretical were obtained by the use of CoO, ZnO or NiO additions. X-ray diffraction, SEM and TEM confirmed the formation of the primary BiFeO₃ and a spinel secondary phase (CoFe₂O₄, ZnFe₂O₄ or NiFe₂O₄ depending on additive). Minor parasitic phases Bi₂Fe₄O₉ and Bi₂₅FeO₃₉ reduced in the presence of CoO, ZnO or NiO. Additions of Nb₂O₅ and WO₃ did not give rise to any grain boundary phases but dissolved in BiFeO₃ lattice. HRTEM revealed the presence of domain structures with stripe configurations having widths of typically 200 nm. In samples prepared with additives the activation energy for conduction was in the range 0.78–0.95 eV compared to 0.72 eV in the undoped specimens. In co-doped specimens (Co/Nb or Co/W) the room temperature relative permittivity was ～110 and the high frequency dielectric loss peaks were suppressed. Undoped ceramics were antiferromagnetic but samples prepared with Co or Ni additions were ferromagnetic; for 1% CoO addition the remanent magnetization (M_R) values were 1.08 and 0.35 emu/g at temperatures of 5 and 300 K, respectively.     

Microstructure and mechanical properties of Al2O3–20 wt%Al2TiO5 composite prepared from alumina and titania nanopowders

In the present work, Al₂O₃–20 wt%Al₂TiO₅ composite was prepared from reaction sintering of alumina and titania nanopowders. The nano-sized raw powders were reconstituted into nanostructured particles by ball milling. Then, the nanostructured reconstituted powders were pressed and pressureless-sintered into bulk ceramics at 1300, 1400, 1500 °C for 2 h. The phase composition and microstructures of reconstituted powders and as-prepared ceramic composites were characterized by using X-ray diffractometer (XRD), scanning electron microscope (SEM), transmission electron microscope and energy-dispersive spectrometer (EDS). The microstructural analysis of the ceramic showed that the average grain size of the alumina–aluminium titanate composite increases with increasing the temperature. Also, SEM proved the existence of a proper interface between Al₂TiO₅ and Al₂O₃ grains and preferential distribution of aluminium titanate particles in the grain boundaries. XRD analysis indicated the absence of rutile titania in the sintered composite ensuring complete formation of aluminium titanate. The hardness of the samples sintered at 1300, 1400, 1500 °C were 4.8, 6.2 and 8.5 GPa, respectively.     

Synthesis and dielectric anomalies of CdCu3Ti4O12 ceramics

CdCu₃Ti₄O₁₂ ceramics were successfully synthetized by the conventional solid-state reaction method. The influences of sintering parameters on phase structure, microstructure and dielectric properties were investigated systematically. CdCu₃Ti₄O₁₂ ceramics sintered at 1020 °C for 15 h exhibited high temperature stability and outstanding dielectric properties, evidenced by the △C_T/C_25 °C ranges from −14.8% to 12.1% measured from −55 to 125 °C at 1 kHz, and the giant dielectric constant ε′=2.4×10⁴ as well as dielectric loss tanδ=0.072. Four dielectric anomalies were evidenced in dielectric temperature spectra and the related physical mechanisms were discussed in detail. The oxygen vacancies play an important role in dielectric anomalies in the high temperature range.     

Low temperature fabrication of lead-free KNN-LS-BS ceramics via the combustion method

Lead-free piezoelectric 0.992(0.95K_0.5Na_0.5NbO₃–0.05LiSbO₃)–0.008BiScO₃; KNN-LS-BS ceramics were successfully prepared using the combustion method. The highest % perovskite phase was found in the sample calcined at 700 °C for 1 h. The structural phase of orthorhombic structure was also detected in this sample. For the sintered ceramics, a pure tetragonal perovskite phase was observed in the samples sintered between 1025 and 1100 °C. The microstructure of ceramics showed a square or rectangular shape and the average grain size increased with increasing of sintering temperature. The density of the ceramics increased with increasing of sintered temperature up to 1075 °C, were it reached 97.5% of theoretical density and then dropped in value when the sintered temperature further increased. The excellent electrical properties of ε_r at T_c=6600, tanδ at T_c=0.04, P_r (at 40 kV/cm)=19.4 μC/cm² and E_c (at 40 kV/cm)=24.1 kV/cm were obtained in the most dense ceramic. The results indicate that the KNN-LS-BS ceramics are promising lead-free piezoelectric materials.     

Dielectric characterization of microwave sintered lead zirconate titanate ceramics

Highly reactive lead zirconate titanate powders (PZT) with different compositions were successfully synthesized by the oxidant-peroxo method (OPM) and used to prepare dense ceramic samples with composition near to the morphotropic phase boundary (MPB) sintered at 1000 °C for 2 h using a tubular conventional oven and a commercial microwave system. Crystalline phases were identified in the powder and ceramic samples by X-ray powder diffraction and FT-Raman spectroscopy at room temperature. The fractured surface of the ceramic sample showed a high degree of densification with fairly uniform grain sizes. Dielectric constants measured in the range from 30 to 500 °C at different frequencies (1, 10 and 100 kHz) indicated a normal ferroelectric behavior regardless of the sintering method. Samples sintered by a microwave radiation (MW) method and composition near to the MPB region showed a maximum dielectric constant of 17.911 and an anomalous high Curie temperature of 465 °C.     

Sintering behavior and microwave dielectric properties of 0.67CaTiO3–0.33LaAlO3 ceramics modified by B2O3–Li2O–Al2O3 and CeO2

A low temperature sintering method was used to avoid the relatively high sintering temperatures typically required to prepare 0.67CaTiO₃–0.33LaAlO₃ (CTLA) ceramics. Additionally, CeO₂ was introduced into the CTLA ceramics as an oxygen-storage material to improve their microwave dielectric properties. 0.67CaTiO₃–0.33LaAlO₃ ceramics co-doped with B₂O₃–Li₂O–Al₂O₃ and CeO₂ were prepared by a conventional two-step solid-state reaction process. The sintering behavior, crystal structure, surface morphology, and microwave dielectric proprieties of the prepared ceramic samples were studied, and the reaction mechanism of CeO₂ was elucidated. CTLA+0.05 wt% BLA+3 wt% CeO₂ ceramics sintered at 1360 °C for 4 h exhibited the optimal microwave dielectric properties: dielectric constant (ε_r)=45.02, quality factor (Q×f)=43102 GHz, and temperature coefficient of resonant frequency (τ_f)=2.1 ppm/°C. The successful preparation of high-performance microwave dielectric ceramics provides a direction for the future development and commercialization of CTLA ceramics.