Thermomechanical properties of Y-substituted SrTiO3 used as re-oxidation stable anode substrate material

Re-oxidation robustness is important to warrant a reliable operation of anode-supported solid oxide fuel cell systems. The current work concentrates on the mechanical properties of re-oxidation stable Y-substituted SrTiO₃ ceramic for the use as anode substrate material. Room temperature micro-indentation yielded Young's modulus and hardness of 160 and 7 GPa, respectively, whereas the temperature-dependent modulus was measured with a resonance-based method up to ∼950 °C. The effective Young's modulus as a function of porosity was measured at room temperature and compared with fracture strength data. The fracture toughness was assessed using a combination of pre-indentation cracks and bending test. Creep rates were measured at 800 and 900 °C in a 3-point bending configuration. Post-test fractographic analysis performed using stereo, confocal and scanning electron microscopy, revealed important information on fracture origins and critical defects in the material. A methodology to assess the mechanical properties of porous materials is suggested.     

Mechanical properties of NiO/Ni–YSZ composites depending on temperature,porosity and redox cycling

The Impulse Excitation Technique (IET) was used to determine the elastic modulus and specific damping of different Ni/NiO–YSZ composites suitable for use in solid oxide fuel cells (SOFC). The porosity of the as-sintered samples varied from 9 to 38% and that of the reduced ones from 31 to 52%. For all samples a linear relation between Young's modulus and porosity was found. The temperature dependency of the mechanical properties of both as-sintered and reduced composites was investigated by IET up to 1200 °C. In the as-sintered state, first an increase and peak of stiffness coinciding with the Néel temperature, 250 °C, of NiO was observed. Above this temperature, a linear decrease occurred. Specific damping showed a peak at 170–180 °C and increased above ca. 1000 °C in NiO–YSZ. In the reduced state the elastic modulus decreased linearly with temperature; specific damping increased above ca. 600 °C and was found to be very dependent on microstructure. Damage caused by redox cycling degraded the elastic properties of the composites. Degradation started linearly from 0.5 to 0.6% redox strain leading to macroscopic sample failures at about 2.5% dL/L_o. A simple continuum elastic damage model was fitted to the degradation data.     

Ferroelastic deformation of La0.58Sr0.4Co0.2Fe0.8O3−δ under uniaxial compressive loading

The mechanical deformation of lanthanum strontium cobalt ferrite under uniaxial compression was investigated at various temperatures. The material revealed a rather complex mechanical behaviour related to its ferroelasticity and stress–strain curves obtained in the 1st and 2nd loading cycles were completely different. A distinctive ferroelastic creep was observed at 293 K whilst typical ferroelastic stress–strain curves were obtained in the temperature range from 473 K to 873 K. At 1073 K, high-temperature creep deformation was observed instead of the ferroelastic deformation. The apparent Young's modulus was evaluated in various ways; the modulus determined from the last unloading curve ranged between 85 and 120 GPa. The obtained critical stress monotonically decreases from about 80 MPa to zero with increasing temperature, corresponding to the behaviour of the remnant strain. The presented results indicate that the importance of an appropriate consideration of the loading history in the practical application of these ferroelastic materials.     

Mechanical properties of alumina-rich magnesium aluminate spinel/tungsten composites

The mechanical properties and microstructure of alumina-rich magnesium aluminate spinel/tungsten (14 and 22 vol.% W) composites obtained by hot press at 1650 °C under reducing conditions have been investigated. The R-curve for these composites was estimated by the indentation strength method and compared with that of the monolithic spinel obtained under similar conditions. Rising R-curve behavior was specially observed in the composites when tungsten content was higher. Other mechanical properties such as hardness, toughness, Young's modulus and bending strength, were also determined for both (composites and monolithic magnesium aluminate). Higher values of bending strength were found as the metal volume fraction increases in the composite. The metal content dependence of Young's modulus and Vickers hardness follow the rule of mixtures. Mechanical properties and specially toughness are influenced by the metal content and its grain size.     

Mechanical properties of free-standing graphene oxide

The mechanical properties of free-standing graphene oxide (GO) films were investigated using nanoindentation on a dynamic contact module (DCM) system. The Young's modulus, stiffness, and ultimate strength of thin films were evaluated. Nanoindentation measurements were combined with the DCM to evaluate the mechanical properties of thin films and to predict the crack length and critical energy. Electrophoretically deposited GO film, 50 ~ 60 nm in thickness, was found to have a Young's modulus of 695 ± 53 ~ 697 ± 15 GPa. The critical energy values for 50- and 60-nm-thick films were 0.142 ~ 0.201 and 0.479 ~ 0.596 J/m², respectively. Nanoindentation combined with the DCM can thus be used to obtain the mechanical properties and critical energy of thin films.     

Mechanical and functional properties of Al2O3–ZrO2–MWCNTs nanocomposites

Multi-walled carbon nanotubes (MWCNTs) are often reported as additives improving mechanical and functional properties of ceramic composites. However, despite tremendous efforts in the field in the past 20 years, the results are still inconclusive. This paper studies room temperature properties of the composites with polycrystalline alumina matrix reinforced with 0.5–2 vol.% MWCNTs (composites AC) and zirconia toughened alumina with 5 vol.% of yttria partially stabilised zirconia (3Y-PSZ) containing 0.5–2 vol.% of MWCNTs (composites AZC). Dense composites were prepared through wet mixing of the respective powders with functionalised MWCNTs, followed by freeze granulation, and hot-pressing of granulated powders. Room temperature bending strength, Young's modulus, indentation fracture toughness, thermal and electrical conductivity of the composites were studied, and related to their composition and microstructure. Slight increase of Young's modulus, indentation fracture toughness, bending strength, and thermal conductivity was observed at the MWCNTs contents ≤1 vol.%. At higher MWCNTs contents the properties were impaired by agglomeration of the MWCNTs. The DC electrical conductivity increased with increasing volume fraction of the MWCNTs.     

Fabrication and electrochemical properties of SOFC single cells using porous yttria-stabilized zirconia ceramic support layer coated with Ni

A porous yttria-stabilized zirconia (YSZ) ceramic supported single cell with a configuration of porous YSZ support layer coated with Ni/Ni–Ce_0.8Sm_0.2O_1.9 (SDC) anode/YSZ/SDC bi-layer electrolyte/La_0.6Sr_0.4Co_0.2Fe_0.8O_3−δ cathode was fabricated. The porosity, mechanical strength, and microstructure of porous YSZ ceramics were investigated with respect to the amount of poly(methyl methacrylate) (PMMA) used as a pore former. Porous YSZ ceramics with 56 vol.% PMMA showed a mechanical strength of 24 ± 3 MPa and a porosity of 37 ± 1%. The electrochemical properties of the single cell employing the porous YSZ support layer were measured using hydrogen and methane fuels, respectively. The single cell exhibited maximum power densities of 421 mW/cm² in hydrogen and 399 mW/cm² in methane at 800 °C. Moreover, at a current density of 550 mA/cm², the cell maintained 91% of its initial voltage after operation in methane for 13 h at 700 °C.     

Mechanical behaviour of a low-clay translucent whiteware

A novel low-clay translucent whiteware body, using mostly non-plastic prefired materials and only a small amount of clay, was fabricated by slip casting and the effect of slip's solid content and sintering temperature on the mechanical behaviour was investigated. The degree of densification in the sintered specimens was determined by measuring the bulk density. The mechanical behaviour was determined by measuring the flexural strength and fracture toughness. Young's modulus and hardness were also measured. X-ray diffraction (XRD) and scanning electron microscopy (SEM) studies were carried out to analyse the microstructure.The flexural strength and fracture toughness increase with both increasing the slip's solid content and the sintering temperature up to a certain level, but further increase in solid content and sintering temperature had an adverse effect on the properties. The maximum flexural strength (∼135 MPa) and fracture toughness (∼1.85 MPa m^1/2) values were attained with specimens produced from a slip having 45 vol.% solid content at a sintering temperature of 1350 °C. It was found that the amount and distribution of closed pores, their size and possible link with each other control the flexural strength and fracture toughness of the low-clay translucent whiteware.     

The impact of heat treatment on the microstructure of a clay ceramic and its thermal and mechanical properties

This paper presents the results of an experimental study on the microstructure, the thermal and the mechanical properties of a clay-based ceramic used in building applications. The X-ray tomography analysis showed a layered microstructure of clay with 200 µm sheets of porosity after the extrusion process. The gas release from the dehydration, dehydroxylation and decarbonation induced a 7 vol% formation of porosity during the heat treatment of the clay-based ceramic up to 850 °C. The porosity increase and the development of metakaolin led to a 38% decrease in the thermal conductivity. On the other hand, the Young's modulus of the clay-based ceramic was conserved due to the formation of smaller pores than the 200 µm sheets of porosity. The densification and the crystallization of amorphous phases also led to a 110% increase of the Young's modulus from 850 °C to 1050 °C. The Young's modulus of the clay-based ceramic was only decreased by the β→α quartz inversion of the cooling due to sand addition. Hence, this study provided a useful insight into how the microstructure of fired clay bricks can be specifically transformed by the porosity during the heat treatment to control the thermal and mechanical properties.     

Elastic behaviour of zirconium titanate bulk material at room and high temperature

Zirconium titanate (ZrTiO₄) is a well known compound in the field of electroceramics, however, its potential for structural applications has never been analysed. Moreover, it is compatible with zirconia, thus, zirconium titanate–zirconia composites might have potential for structural applications in oxidizing atmospheres. Nevertheless, there are currently no data about elastic properties of zirconium titanate materials in the literature. In view of the importance of these properties for the structural integrity of components subjected to high temperature and mechanical strains, an attempt was done in this work to determine the elastic properties of ZrTiO₄, both at room and high temperature. Young's modulus (161 ± 4 GPa), shear modulus (61 ± 1 GPa) and Poisson's ratio (0.32 ± 0.01) values at room temperature have been estimated for a fully dense single phase ZrTiO₄ material from experimental data of sintered single phase ZrTiO₄ materials with different porosities (6–19%). Values for room temperature Young's modulus are in agreement with those obtained by nanoindentation. Young's modulus up to 1400 °C shows an unusual dependence on temperature with no significant variation up to 500 °C an extremely low decrease from 500 to 1000 °C (≈0.02–0.03% every 100 °C) followed by a larger decrease that can be attributed to grain boundary sliding up to 1400 °C.     

Fabrication and evaluation of NiO/Y2O3-stabilized-ZrO2 hollow fibers for anode-supported micro-tubular solid oxide fuel cells

In this work NiO/3 mol% Y₂O₃–ZrO₂ (3YSZ) and NiO/8 mol% Y₂O₃–ZrO₂ (8YSZ) hollow fibers were prepared by phase-inversion. The effect of different kinds of YSZ (3YSZ and 8YSZ) on the porosity, electrical conductivity, shrinkage and flexural strength of the hollow fibers were systematically evaluated. When compared with Ni–8YSZ the porosity and shrinkage of Ni–3YSZ hollow fibers increases while the electrical conductivity decreases, while at the same time also exhibiting enhanced flexural strength. Single cells with Ni–3YSZ and Ni–8YSZ hollow fibers as the supported anode were successfully fabricated showing maximum power densities of 0.53 and 0.67 W cm⁻² at 800 °C, respectively. Furthermore, in order to improve the cell performance, a Ni–8YSZ anode functional layer was added between the electrolyte and Ni–YSZ hollow fiber. Here enhanced peak power densities of 0.79 and 0.73 W cm⁻² were achieved at 800 °C for single cells with Ni–3YSZ and Ni–8YSZ hollow fibers, respectively.     

Microstructure and mechanical properties of Ni/10 mol% Sc2O3–1 mol% CeO2–ZrO2 cermet anode for solid oxide fuel cells

The mechanical properties of anode materials play an important role in the reliability and durability of solid oxide fuel cells operating at high temperatures in a reducing environment. In this paper, we produced the results of the mechanical properties investigation of Ni/10 mol% Sc₂O₃–1 mol% CeO₂–ZrO₂ cermet anodes. Young's modulus as well as strength and fracture toughness of non-reduced and reduced anodes has been measured, both at room and at high temperatures. High temperature experiments were performed in the reducing environment of forming gas. It is shown that while at 700 °C and 800 °C, the anode specimens exhibited purely elastic deformation and brittle fracture, a brittle-to-ductile transition occurred for heating above 800 °C and the anode deformed plastically at 900 °C. Fractography of the anode specimens were performed to identify the fracture modes of anodes tested at different temperatures.     

Untypical Young's modulus evolution of model refractories at high temperature

Industrial refractories can exhibit untypical Young's modulus behaviour versus temperature, characterized by hysteretic loops in the plot E_(T). This paper shows how the use of simplified model materials helps in the understanding of such behaviours, obviously depending both on the properties of each component of the refractory material and on the presence of internal defects. Model materials constituted of a hot-pressed glass matrix surrounding spherical alumina inclusions have been studied. Glasses exhibiting various coefficients of thermal expansion (CTE) have been used as matrix in order to obtain three typical microstructural configurations (Δα < 0, Δα = 0 and Δα > 0, where Δα denotes the CTE difference between matrix and inclusions).     

Columnar and DVC-structured thermal barrier coatings deposited by suspension plasma spray: high-temperature stability and their corrosion resistance to the molten salt

High-temperature stability of SPS YSZ coatings with the columnar and deep vertically cracked (DVC) structures and their corrosion resistance to 56 wt% V₂O₅+44 wt% Na₂SO₄ molten salt mixture were investigated. Both the columnar and DVC-structured YSZ coatings were sintered at 1000 °C, but a significant increase in porosity in combination with significant reductions in Vickers’ hardness and Young's modulus were observed at the temperatures from 1200 °C to 1400 °C. The DVC-structured YSZ coating exhibited superior corrosion resistance against the molten salt mixture attack to the columnar-structured one due to its higher density behaving as a sealing protective top layer at 950 °C.     

Conversion behaviour and resulting mechanical properties of polysilazane-based coatings

Polymer-derived ceramics exhibit a convenient route for the processing of low-dimensional ceramics like coatings or fibres. In previous investigations unfilled and composite coatings have been developed using ammonolysed bis(dichloromethylsilyl)ethane (ABSE) or perhydropolysilazane (PHPS) as precursors and BN, ZrO₂ or glass particles as filler materials. The coating systems provide excellent corrosion and oxidation resistance to underlying metals. This paper reports on the effect of the precursor system and the pyrolysis parameters on the conversion behaviour, shrinkage and mechanical properties, including hardness and Young's modulus, of ABSE- and PHPS-based coatings. Therefore the crosslinking and pyrolysis behaviour as well as the mechanical properties of the coatings were investigated up to pyrolysis temperatures of 1000 °C in nitrogen and in air by ATR-IR, SEM, profilometry and nanoindentation measurements. The coatings pyrolysed at 1000 °C in nitrogen, have hardness values of 13 GPa and Young's moduli up to 155 GPa.     

Elastic behaviour of zirconium titanate-zirconia bulk composite materials at room and high temperature

Zirconium titanate-zirconia composites have potential for applications involving variations of temperature. Elastic characterization is necessary to evaluate stresses developed in materials which may be used in these kinds of applications. In this work, Young's and shear modulus and Poisson's ratio of two zirconium titanate-zirconia bulk composites (Z(Y)T70 and Z(Y)T50) have been determined at room temperature by the Impulse Excitation Technique (IET). Furthermore, Young's modulus (E) has been determined at high temperature (up to 1400 °C) for both composites. Young's modulus of Z(Y)T70 composite decreases ≈6% between room temperature and 400 °C due to the presence of zirconia. From 400 to 1400 °C, the decrease of E (≈14%) is due to the presence of zirconium titanate. Young's modulus behaviour at high temperature of Z(Y)T50 composite is determined by the degree of microcrack healing, which depends on the maximum temperature reached.     

Thermal shock resistance of magnesia–chrome refractories—experimental and criterial evaluation

Eleven commercially available magnesia–chrome refractories have been tested. Their basic properties have been determined along with bending strengths at 20,950 and 1400 °C, linear thermal expansion coefficients at 950 °C and 1400 °C, Young's modulus by the static method and the work of fracture at 950 °C. Young's modulus was determined within the temperature range 20–1000 °C, in the process of heating and cooling. The values of thermal shock resistance R_st and R₄ were calculated and correlated to thermal shock resistance (TSR). It has been demonstrated that the R_st criterion is a useful tool to forecast TSR, no matter whether the value of the E modulus is determined by the static or dynamic method. The values of Young's modulus obtained by various methods at 20 °C and 950 °C have been compared. It has been proven that Young's modulus dependence on temperature is a specific feature of a given material.     

Evaluation of mechanical reliability of zirconia-toughened alumina composites for dental implants

Zirconia-toughened alumina composites containing 0–30 vol% of 3Y-TZP were fabricated by sintering at 1600 °C for 2 h in air. The effect of the 3Y-TZP content on the mechanical properties and microstructure of the alumina ceramics was investigated. The fracture toughness and biaxial flexural strength increased as the 3Y-TZP content increased. The Young's modulus decreased with 3Y-TZP content according to the rule of mixture, while the hardness showed the contrary tendency. The Weibull modulus of the Al₂O₃ with 20 vol% 3Y-TZP composite is higher than that of alumina. The residual hoop compressive stress developed in ZTA ceramic composites probably accounts for the enhancement of strength and fracture toughness, as well as for the higher tendency of crack deflection. No monoclinic phase and strength degradation were found after low temperature degradation (LTD) testing. The excellent LTD resistance can be explained by the increased constraining force on zirconia embedded in alumina matrix.     

An estimate of quartz content and particle size in porcelain tiles from young's modulus measurements

The influence of quartz particle size, weight content and firing temperature on the Young's modulus of porcelain tiles was studied. To simulate a porcelain tile microstructure, an albite glass matrix with added crystalline quartz particles was developed. Average particle size of quartz (3.4 and 31 µm) and volume content (18.5 and 37.6 vol%) were varied. An acoustic impulse excitation technique was used to measure the elastic modulus from room temperature up to 700 °C. Results showed that quartz has a major influence on the elastic modulus of porcelain tiles. At temperatures below 573 °C, a hysteresis area between the Young's modulus curves during heating and cooling was closely related to quartz particle size. Between 573 and 700 °C, the variation of the Young's modulus was related to the quartz volume fraction. By using those correlations, a prediction of quartz content and quartz particle size in commercial porcelain materials can be carried out from Young´s modulus data.     

Mechanical behavior and ultrasonic non-destructive characterization of elastic properties of cordierite-based ceramics

The structural and morphological evolutions of cordierite-based ceramics produced from stevensite/andalusite mixture sintered from 1150 to 1350 °C were studied using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The mechanical behavior was investigated by three-point bending and Brazilian tests. The elastic properties were evaluated using ultrasonic non-destructive testing (NDT). XRD results revealed that the main crystalline phase formed at 1300 and 1350 °C was cordierite with traces of mullite. A linear-elastic behavior followed by brittle fracture was observed in three-point bending test with the presence of multiple discontinuities. Flexural and diametral compression strength values of cordierite sintered at 1300 °C were 39.4±4 and 21.8±2 MPa, respectively. The elastic properties such as Young's modulus (38.7–45.1 GPa), shear modulus (17.90–19.42 GPa) and Poisson ratio (0.08–1.6) of cordierite-based ceramics produced at 1350 and 1300 °C were also determined.