Performance evaluation of solar air heaters having v-down discrete rib roughness on the absorber plate

This paper presents results of a study of the performance of solar air heaters with 60 ° v-down discrete rectangular cross-section repeated rib roughness on the air flow side of the absorber plate. A detailed investigation has been carried out using a mathematical model to study the effects of various ambient, operating and design parameters on the thermal efficiency and effective efficiency (based on the net gain after taking account of the pumping power) of such air heaters. The study shows that, at air mass flow rates less than about 0.04 kg s⁻¹ per m² of the absorber plate, roughened duct solar air heaters provide significant performance advantage over the smooth duct air heater. The thermal and effective efficiencies differ only marginally at low flow rates. With the increase in the flow rate, the difference between the thermal and effective efficiencies increases because of the increase in the pumping power. At the mass flow rate of about 0.045 kg s⁻¹ m⁻², the effective efficiencies of the roughened and smooth duct solar air heaters are practically the same. The results of the study are presented in the form of design plots.     

Second law optimization of a solar air heater having chamfered rib–groove roughness on absorber plate

Artificially roughened solar air heaters perform better than the plane ones under the same operating conditions. However, artificial roughness leads to even more fluid pressure thereby increasing the pumping power. The entropy generation in the duct of solar air heater having repeated transverse chamfered rib–groove roughness on one broad wall is studied numerically. Roughness parameters, viz., relative roughness pitch P/e, relative roughness height e/D_h relative groove position g/P, chamfer angle φ and flow Reynolds number Re have a combined effect on the heat transfer as well as fluid friction. The entropy generation is minimized and reasonably optimized designs of roughness are found.     

Heat transfer and friction in solar air heater duct with V-shaped rib roughness on absorber plate

In this work, results of an experimental investigation of the effect of geometrical parameters of V-shaped ribs on heat transfer and fluid flow characteristics of rectangular duct of solar air heater with absorber plate having V-shaped ribs on its underside have been reported. The range of parameters for this study has been decided on the basis of practical considerations of the system and operating conditions. The investigation has covered a Reynolds number (Re) range of 2500-18000, relative roughness height (e/D_h) of 0.02-0.034 and angle of attack of flow (α) of 30-90° for a fixed relative pitch of 10. Results have also been compared with those of smooth duct under similar flow conditions to determine the enhancement in heat transfer coefficient and friction factor. The correlations have been developed for heat transfer coefficient and friction factor for the roughened duct.     

Heat transfer and friction in solar air heater duct with W-shaped rib roughness on absorber plate

Artificial roughness in form of ribs is convenient method for enhancement of heat transfer coefficient in solar air heater. This paper presents experimental investigation of heat transfer and friction factor characteristics of rectangular duct roughened with W-shaped ribs on its underside on one broad wall arranged at an inclination with respect to flow direction. Range of parameters for this study has been decided on basis of practical considerations of system and operating conditions. Duct has width to height ratio (W/H) of 8.0, relative roughness pitch (p/e) of 10, relative roughness height (e/D_h) 0.018-0.03375 and angle of attack of flow (α) 30-75°. Air flow rate corresponds to Reynolds number between 2300-14,000. Heat transfer and friction factor results have been compared with those for smooth duct under similar flow and thermal boundary condition to determine thermo-hydraulic performance. Correlations have been developed for heat transfer coefficient and friction factor for roughened duct.     

Performance evaluation of solar air heater having expanded metal mesh as artificial roughness on absorber plate

A parametric study of artificial roughness geometry of expanded metal mesh type in the absorber plate of solar air heater duct has been carried out and compared with smooth duct. The performance evaluation in terms of energy augmentation ratio (EAR), effective energy augmentation ratio (EEAR) and exergy augmentation ratio (EXAR) has been carried out for various values of Reynolds number (Re) and roughness parameters of expanded metal mesh roughness geometry in the absorber plate of solar air heater duct. It is found that the augmentation ratios decrease at faster rate with Re in the order of EAR, EEAR and EXAR. It is also found that augmentation ratios increase with increase in duct depth and intensity of solar radiation. The artificially roughened solar air heater duct performs better as per EAR or heat energy gain criteria for any values of Re and roughness parameters of expanded metal mesh. The EAR is high for the parameters of expanded metal mesh type roughness geometry which create more turbulence, however the pump work required for flow of air will also increase. The EXAR is a more suitable criterion to incorporate the quality of heat collected and pump work required. The EXAR is more for higher duct depth and low Re range. Based on EXAR the suitable design parameters of expanded metal mesh roughness geometry are determined.     

Heat transfer coefficient and friction factor correlations for rectangular solar air heater duct having transverse wedge shaped rib roughness on the absorber plate

As is well known, the heat transfer coefficient of a solar air heater duct can be increased by providing artificial roughness on the heated wall (i.e. the absorber plate). Experiments were performed to collect heat transfer and friction data for forced convection flow of air in solar air heater rectangular duct with one broad wall roughened by wedge shaped transverse integral ribs. The experiment encompassed the Reynolds number range from 3000 to 18000; relative roughness height 0.015 to 0.033; the relative roughness pitch 60.17φ^−1.0264<p/e<12.12; and rib wedge angle (φ) of 8, 10, 12 and 15°. The effect of parameters on the heat transfer coefficient and friction factor are compared with the result of smooth duct under similar flow conditions. Statistical correlations for the Nusselt number and friction factor have been developed in terms of geometrical parameters of the roughness elements and the flow Reynolds number.     

Thermo-hydraulic performance of solar air heaters having integral chamfered rib roughness on absorber plates

This paper presents results of an experimental investigation of the performance of solar air heaters with chamfered repeated rib-roughness on the airflow side of the absorber plates. The roughened elements have a relative roughness pitch of 4.58 and 7.09 while the rib chamfer angle is fixed at 15°. For the airflow duct depths of 21.8, 21.5 and 16 mm, the relative roughness heights for the three roughened plates used are 0.0197, 0.0256 and 0.0441, respectively. The airflow rate per unit area of absorber plate has been varied between 0.024 to 0.102 kgs⁻¹ m⁻² (flow Reynolds number ranges from 3750 to 16 350). The study shows substantial enhancement in thermal efficiency (10 to 40%) over solar air heaters with smooth absorber plates due to the enhancement in the Nusselt number (50% to 120%). The thermal efficiency enhancement is also accompanied by a considerable enhancement in the pumping power requirement due to the increase in the friction factor (80% to 290%). At low flow rates, corresponding to applications requiring air at a high temperature, the solar air heater with roughness elements having a high relative roughness height, yields a better performance. However, at high flow rates the increase in the pumping power is greater than the relative gain in the energy collection for a greater relative roughness height and, hence, the net gain is higher for smaller roughness heights. At still higher flow rates, the smooth duct air heater has better effective efficiency. A mathematical model for thermal performance prediction of solar air heaters with absorber plate having integral chamfered rib-roughness has been presented. The experimental and predicted values of thermal efficiency lie within ±7% with a standard deviation of ±5.8%.     

Correlations for solar air heater duct with dimpled shape roughness elements on absorber plate

An experimental investigation has been carried out for a range of system and operating parameters in order to analyse the effect of artificial roughness on heat transfer and friction characteristics in solar air heater duct which is having dimple shaped elements arranged in angular fashion (arc) as roughness elements on absorber plate. Duct has an aspect ratio (W/H) of 11, relative roughness pitch (p/e) range of 10–20, relative roughness height (e/D_h) range of 0.021–0.036, arc angle (α) range of 45–75° and Reynolds number (Re) ranges from 3600 to 18,000. A considerable increase in heat transfer and friction loss has been observed. The experimental data have been used to develop Nusselt number and friction factor correlations as a function of roughness parameters and operating parameters.     

Thermal and thermohydraulic performance of roughened solar air heater having protruded absorber plate

Thermal performance of solar air heater does not take into account energy loss due to friction for propelling air through the duct. Therefore, it is necessary to evaluate thermohydraulic performance in order to investigate simultaneous effect of thermal and hydraulic characteristics on performance of solar air heater. In the present paper thermal and thermohydraulic performance of smooth as well as roughened solar air heater has been investigated with the help of a mathematical model. Absorber plate of solar air heater has been roughened with the formation of protrusions. Optimum value of each roughness geometry parameter has been obtained on the basis of thermal and effective efficiency of roughened solar air heater. Design plots have also been prepared in order to facilitate the designer for designing such type of roughened solar air heater within the investigated range of system and operating parameters.     

Analysis of heat transfer augmentation and flow characteristics due to rib roughness over absorber plate of a solar air heater

A computational analysis of heat transfer augmentation and flow characteristics due to artificial roughness in the form of ribs on a broad, heated wall of a rectangular duct for turbulent flow (Reynolds number range 3000–20,000, which is relevant in solar air heater) has been carried out. Shear stress transport k−ω turbulence model is selected by comparing the predictions of different turbulence models with experimental results available in the literature. A detailed analysis of heat transfer variation within inter rib region is done by using the selected turbulence model. The analysis shows that peak in local heat transfer coefficient occurs at the point of reattachment of the separated flow as observed experimentally. The results predict a significant enhancement of heat transfer in comparison to that for a smooth surface. There is a good matching between the predictions by SST k−ω and experimental results. In this work, nine different shapes of rib are examined using SST k−ω model and compared on the basis of heat transfer enhancement, friction characteristics and performance index considering heat transfer enhancement with the same pumping power.     

Correlations for solar air heater duct with V-shaped perforated baffles as roughness elements on absorber plate

An experimental investigation has been carried out to study the effect of heat transfer and friction characteristics of air passing through a rectangular duct which is roughened by V-down perforated baffles. The experiment encompassed Reynolds number (Re) from 3800 to 19,000, relative roughness height (e/H) values of 0.285–0.6, relative roughness pitch (P/e) range of 1–4 and open area ratio values from 12% to 44%. The effect of roughness parameters on Nusselt number (Nu) and friction factor (f) has been determined and increase in heat transfer and friction loss has been observed for ducts having a roughened test plate. Maximum Nusselt number is observed for the relative roughness pitch ranging from 1.5 to 3 for flow and geometrical parameters under consideration. The experimental data have been used to develop Nusselt number and friction factor correlations as a function of roughness and flow parameters.     

Effective efficiency of solar air heaters having different types of roughness elements on the absorber plate

The use of an artificial roughness on a surface is an effective technique to enhance the rate of heat transfer to fluid flow in the duct of a solar air heater. This paper presents a comparison of effective efficiency of solar air heaters having different types of geometry of roughness elements on the absorber plate. The effective efficiency has been computed by using the correlations for heat transfer and friction factor developed by various investigators within the investigated range of operating and system parameters.     

Investigation of thermal performance of solar air heater having roughness elements as a combination of inclined and transverse ribs on the absorber plate

An experimental investigation has been carried out to study the heat transfer and friction characteristics by using a combination of inclined as well as transverse ribs on the absorber plate of a solar air heater. The experimental investigation encompassed the Reynolds number (Re) ranges from 2000 to 14 000, relative roughness pitch (p/e) 3–8 and relative roughness height (e/D_h) 0.030. The effect of these parameters on the heat transfer coefficient and friction factor has been discussed in the present paper and correlations for Nusselt number and friction factor has been developed within the reasonable limits. A procedure to compute the thermal efficiency based on heat transfer processes in the system is also given and the effect of these parameters on thermal efficiency has been discussed.     

Nusselt number and friction factor correlations for solar air heater duct having artificially roughened absorber plate

An experimental investigation has been carried out for a range of system and operating parameters in order to analyse effect of artificial roughness on heat transfer and friction in solar air heater duct having protrusions as roughness geometry. An increase in heat transfer and friction loss has been observed for duct having roughened absorber plate. Experimental data have been used to develop Nusselt number and friction factor correlations as function of system and operating parameters for predicting performance of the system having investigated type of roughness geometry.     

Energy and exergy analysis of a new flat-plate solar air heater having different obstacles on absorber plates

This study experimentally investigates performance analysis of a new flat-plate solar air heater (SAH) with several obstacles (Type I, Type II, Type III) and without obstacles (Type IV). Experiments were performed for two air mass flow rates of 0.0074 and 0.0052 kg/s. The first and second laws of efficiencies were determined for SAHs and comparisons were made among them. The values of first law efficiency varied between 20% and 82%. The values of second law efficiency changed from 8.32% to 44.00%. The highest efficiency were determined for the SAH with Type II absorbent plate in flow channel duct for all operating conditions, whereas the lowest values were obtained for the SAH without obstacles (Type IV). The results showed that the efficiency of the solar air collectors depends significantly on the solar radiation, surface geometry of the collectors and extension of the air flow line. The largest irreversibility was occurring at the SAH without obstacles (Type IV) collector in which collector efficiency is smallest. At the end of this study, the energy and exergy relationships are delivered for different SAHs.     

Heat transfer and friction factor correlations of solar air heater ducts artificially roughened with discrete V-down ribs

The heat and fluid flow characteristics of rectangular duct having its one broad wall heated and roughened with periodic ‘discrete V-down rib’ are experimentally investigated. Reynolds number (Re) has been varied from 3000-15000 with relative gap width (g/e) and relative gap position (d/w) range of 0.5-2.0 and 0.20-0.80 respectively. The respective variation in relative roughness pitch (P/e), angle of attack (α) and relative roughness height (e/D_h) have been 4-12, 30°-75° and 0.015-0.043. The effect of roughness parameters on Nusselt number (Nu) and friction factor (f) has been determined and the results obtained were compared with those of smooth duct. The maximum increase in Nu and f over that of smooth duct was 3.04 and 3.11 folds respectively. The rib parameters corresponding to maximum increase in Nu and f were d/w = 0.65, g/e = 1.0, P/e = 8.0, α = 60° and e/D_h = 0.043. Correlations for the Nu and f in terms of Re and rib parameters have been developed.     

Effect of chamfering on heat transfer and friction characteristics of solar air heater having absorber plate roughened with compound turbulators

Artificial roughness in the form of repeated transverse chamfered rib-groove roughness on one broad wall has been proposed as a convenient method for enhancement of thermal performance of solar air heater. An experimental investigation on heat and fluid flow characteristics of fully developed turbulent flow in a rectangular duct having repeated integral transverse chamfered rib-groove roughness on one broad wall has been carried out. The roughened wall is uniformly heated while the remaining three walls are insulated. These boundary conditions correspond closely to those found in solar air heaters. Six roughened plates have been tested placing a 60° V-groove at the centre line in between two consecutive chamfered ribs. The ribs' top have been chamfered having chamfer angles of 5°, 12°, 15°, 18°, 22° and 30°, while relative roughness pitch (P/e) and relative roughness height (e/D_h) of the ribs were kept constant having values of 10 and 0.03 respectively. The flow Reynolds number of the duct varied in the range of approximately 3000–21,000, most suitable for solar air heater. The effects of chamfer angle on Nusselt number and friction factor have been discussed and the results are compared with the square rib-grooved and smooth duct under similar flow conditions to investigate the enhancement in Nusselt number and friction factor. The conditions for the maximum enhancement of Nusselt number and friction factor have been determined. It has been found that the thermo-hydraulic performance of the solar air heater provided with such roughness is considerably enhanced.     

Experimental investigation of thermal performance of solar air heater having different obstacles on absorber plates

This paper presents the results of an experimental investigation of the performance for a new flat plate solar air heater (SAH) with several obstacles (Type I, Type II, and Type III) and without obstacles (Type IV). The efficiencies, the heat gain factors and heat loss coefficients are determined for the collectors and comparisons were made among them. The experimental data along with the correlations obtained by linear regression are presented. The optimal value of efficiency was determined for the solar air heater with Type II absorbent plate in flow channel duct for all operating conditions and the collector supplied with obstacles appears significantly better than that without obstacles.     

Performance of solar air heater ducts with different types of ribs on the absorber plate

Repeated ribs are considered an effective technique to enhance forced convection heat transfer in channels. In order to establish the performance of rib-roughened channels, both heat transfer and friction characteristics have to be accounted for. In the present paper, heat transfer coefficients and friction factors have been experimentally investigated for a rectangular channel having one wall roughened by repeated ribs and heated at uniform flux, while the remaining three walls were smooth and insulated. Angled continuous ribs, transverse continuous and broken ribs, and discrete V-shaped ribs were considered as rib configurations. Different performance evaluation criteria, based on energy balance or entropy generation analysis, were proposed to assess the relative merit of each rib configuration. All the rib-roughened channels performed better than the reference smooth channel in the medium-low range of the investigated Reynolds number values, which is that typically encountered in solar air heater applications.