Nano-sized Ag–BaTiO3 composite powders with various amount of Ag prepared by spray pyrolysis

The preparation of precursors of BaTiO₃ nanopowders with various amounts of Ag by spray pyrolysis is reported. The precursor powders obtained with hollow and thin-wall particles are composed of uniformly dispersed Ba, Ti, and Ag components. After post-treatment and a simple milling process, the precursor powders, irrespective of the amount of Ag, are transformed into Ag–BaTiO₃ composite nanoparticles. The mean particle size of the Ag (10 mol%)–BaTiO₃ powders is 142 nm. BaTiO₃ pellets containing Ag exhibit dense structures even at a low sintering temperature of 1000 °C. BaTiO₃ pellets with 10 mol% Ag show the highest dielectric constant of 2950, as opposed to the pure BaTiO₃ pellets (without Ag), whose dielectric constant is 1827.     

Characteristics of BaNd2Ti5O14 powders directly prepared by high-temperature spray pyrolysis

BaNd₂Ti₅O₁₄ powders were directly prepared by high-temperature spray pyrolysis. The powders prepared at temperatures of 1300 and 1500 °C exhibited a pure BaNd₂Ti₅O₁₄ phase. The powders prepared at 1300 °C were spherical in shape. However, the powders prepared at 1500 °C showed non-spherical shapes. The BaNd₂Ti₅O₁₄ powders had a composition similar to that of the spray solution. The mean sizes of the BaNd₂Ti₅O₁₄ powders increased from 0.23 to 0.60 μm when the concentration of the spray solution was increased from 0.01 to 0.2 M. At a sintering temperature of 1100 °C, bridge-like structures were formed between the powders. Pellets sintered at 1300 °C exhibited a dense structure comprising rod-like crystals.     

Dielectric properties of nano-sized Ba0.7Sr0.3TiO3 powders prepared by spray pyrolysis

Nano-sized Ba_0.7Sr_0.3TiO₃ powders are prepared by post-treatment of the precursor powders with hollow and thin wall structure at temperatures between 900 and 1100 °C. Ethylenediaminetetraacetic acid and citric acid improve the hollowness of the precursor powders prepared by spray pyrolysis. The mean sizes of the powders post-treated at temperatures of 900, 1000 and 1100 °C are 42, 51 and 66 nm, respectively. The densities of the Ba_0.7Sr_0.3TiO₃ pellets obtained from the powders post-treated at 900, 1000 and 1100 °C are each 5.36, 5.55 and 5.38 g cm^?3 at a sintering temperature of 1300 °C. The pellet obtained from the powders post-treated at 1000 °C has higher maximum dielectric constant than those obtained from the powders post-treated at 900 and 1100 °C.     

Nanoscaled BaTiO3 powders with a large surface area synthesized by precipitation from aqueous solutions: Preparation,characterization and sintering

Nanosized BaTiO₃ powders with a specific surface area of 60–75 m²/g have been prepared by precipitation of a titanium ester with Ba(OH)₂ solution at temperatures less than 100 °C. The effects of the Ba(OH)₂ concentration, isopropanol mixing with water as a solvent, the Ba:Ti ratio and surface modifiers on the surface area, the particle size, the crystalline phase, the agglomeration and aggregation degree of the synthesized powders as well as dielectric properties of sintered pellets have been investigated. The properties of the obtained powders have been characterized with XRD, BET, TG-DTA, ICP-AES, HRTEM and dilatometer. A high concentration of Ba(OH)₂ can increase the agglomeration and aggregation degree of the particles while the addition of isopropanol in water is beneficial for lowering it. To obtain stoichiometrical barium titanate, the ratio of Ba:Ti should be 1.1. The leaching of barium ions during processing can be limited by washing the powder with ammonia solution at pH10.2. A BaTiO₃ ceramic (95.8% of the theoretic density) has been fabricated by sintering the powders at 1250 °C for 2 h.     

Characteristics of samaria-doped ceria nanoparticles prepared by spray pyrolysis

Samaria-doped ceria (SDC) nanoparticles were prepared by spray pyrolysis. The means sizes of the samaria-doped ceria nanoparticles were controlled from 21 to 150 nm by changing the calcination temperatures between 700 and 1200 °C. The pellets formed from the SDC particles calcined at temperatures between 700 and 1000 °C had similar grain sizes between 0.75 and 0.82 μm. However, pellet formed from the SDC particles calcined at a temperature of 1200 °C had large grain size of 1.22 μm. The pellet formed from the SDC particles calcined at a temperature of 1000 °C had slightly smaller resistance of grain-boundary than those of the pellets formed from the SDC particles calcined at temperatures between 700 and 900 °C. However, the pellet formed from the SDC particles calcined at a temperature of 1200 °C had low resistance of grain-boundary. The pellet formed from the SDC particles calcined at a temperature of 1200 °C had conductivity of 44.65 × 10^?3 S cm^?1 at a measuring temperature of 700 °C that more twice than those of the pellets formed from the SDC calcined below 1000 °C.     

Sol–gel derived alumina–hydroxyapatite–tricalcium phosphate porous composite powders

In this study, alumina–hydroxyapatite–tricalcium phosphate (α-Al₂O₃–HA–TCP) porous composite powders were produced and characterized. At first, boehmite sol (AlOOH) was obtained via sol–gel process by using aluminium isopropoxide (Al(OC₃H₇)₃) as the starting material. Bovine hydroxyapatite (BHA) powders derived from deproteinized bovine bones were added as 10, 20, 30 and 50% weight of the starting material to each boehmite sol. Also Na-alginate was added to the boehmite sol as the dispersive agent. Subsequently, gelation for 3 h at 110 °C was applied to each sol mixture. Finally, gelated samples were heat treated for 2 h at 500, 800, 1000 and 1300 °C. DTA–TGA, XRD, FTIR and SEM-EDS analyses were used to characterize the obtained composite powders composed of α-Al₂O₃–HA–TCP phases. In order to investigate porosity properties, powders were pressed with hydraulic manual press and formed into pellets. Later these pellets were sintered for 2 h at 1300 °C. Apparent porosity and bulk density tests were applied to the pellets. The evaluation of these tests results indicate that a novel α-Al₂O₃–HA–TCP composite material with ～38–44% apparent porosity has been produced.     

Comparison between microwave and conventional calcination techniques in regard to reactivity and morphology of co-precipitated BaTiO3 powder,and the electrical and energy storage properties of the sintered samples

Barium titanate (BaTiO₃) nanopowders were synthesized by an aqueous co-precipitation method followed by calcination. Either 2.45 GHz microwaves or conventional heating was used in order to investigate the impact of these techniques on the synthesis time, microstructure, and electrical properties of the materials. The heating temperatures ranged from 620 °C to 810 °C. X-ray diffraction (XRD) revealed pure BaTiO₃ formation by microwave heating in a noticeably shorter time (five minutes) compared to conventional heating (3 h). Field emission scanning electron microscopy (FESEM) results confirmed that the microwave process led to nanocube formation, whereas in the conventional procedure, the particles tended to form spherical shapes. To evaluate the electrical properties, the samples heated at 620 °C were conventionally sintered at 1280 °C, 1330 °C, and 1380 °C. Higher dielectric, piezoelectric, and ferroelectric properties and more energy-saving efficiency (ε_r=1012, tan δ=0.035 d₃₃=85 pC/N, p_r=6.2 µC/cm² and η=48% respectively) were achieved in the microwave-heated BaTiO₃ sintered at 1380 °C compared to the conventionally heated BaTiO₃ (ε_r=824, tan δ=0.030 d₃₃=75 pC/N, p_r=5 µC/cm² and η=27%) demonstrating that microwave calcination substantially affects the final electrical properties.     

Densification and biocompatibility of sintering 3.0 mol% yttria-tetragonal ZrO2 polycrystal ceramics with x wt% Fe2O3 and 5.0 wt% mica powders additive

The densification and biocompatibility of sintered 3.0 mol% yttria-tetragonal zirconia polycrystal (3Y-TZP) ceramics, with X wt% Fe₂O₃ and 5.0 wt% mica powders (denoted by 3Y-TZP: X-5.0 wt% mica) have been studied. When the pellets of 3Y-TZP: X-5.0 wt% mica were sintered at 1300 °C for 1 h, the relative shrinkage increases from 19.20–19.43% with the X increased from 0.3 to 1.0. The relative shrinkage of pellets containing 1.0 wt% Fe₂O₃ (X=1.0) increased from 19.43–19.59% when sintering temperatures were raised from 1300 °C to 1450 °C. X-ray diffraction results show that the pellets of 3Y-TZP: X-5.0 wt% mica sintered at 1400 °C for 1 h only contained single phase of tetragonal ZrO₂ (t-ZrO₂). When the sintering temperature was higher than 1400 °C, the Vickers microhardness was greatest in the pellets with X=0.5. Within pellets with the same Fe₂O₃ content, the dominant wavelength (λ_d) was only slightly different for pellets sintered at 1300 °C and those sintered at 1450 °C. The results of the materials were evaluated in vitro cytotoxicity tests reveals that the powders and sintered pellets are safe materials. The oral mucosa irritation tests did not find erythema or histopathological change including normal epithelium, and was free from leucocyte infiltration, vascular congestion and oedema.     

Low temperature synthesis of ultrafine non vermicular α-alumina from aerosol decomposition of aluminum nitrates salts

In this paper, spherical, smooth and unagglomerated ultrafine amorphous powder particles were prepared by ultrasonic spray pyrolysis (USP) of easy-handling aqueous aluminum nitrate salts increasing the precursor solute concentration to 0.5 mol L^?1 and reducing the pyrolysis temperature to 700 °C. The transformation of the USP alumina powders into α-Al₂O₃ was studied using combination of X-ray diffraction, electron microscopy, infrared spectroscopy, BET surface area, thermogravimetry and differential thermal analysis. A downward shift of the onset temperature of α-phase transformation to 900 °C has been detected using a larger precursor solution concentration and performing a milling before calcination due to an increase in the surface density of defects, in surface area and in anisotropic particle shape. Additional post-milling of the low calcined powders allowed the preparation of agglomerate-free pure ultrafine α-Al₂O₃ powder particles (～100 nm, 28 m² g^?1), free of vermicular microstructures.     

Preparation of spherical nanoparticles of LaAlO3 via the reverse microemulsion process

Spherical LaAlO₃ nanoparticles in a reverse microemulsion consisting of solution (water phase), Tween-80 and Span-80 (surfactant), n-butanol (cosurfactant, and cyclohexane (oil phase) were prepared. Precursor powders and calcined powders were characterized by differential thermal analysis (DTA), thermogravimetry analysis (TG), X-ray diffraction (XRD) and transmission electron microscopy (TEM). A pure perovskite LaAlO₃ formed when the precursor hydroxides calcined at 800 °C for 2 h. The particle size was about 50 nm and the shape of the monodisperse particles is spherical. The reverse microemulsion process can dramatically lower the crystallization temperature of LaAlO₃ about 700 °C than the classical solid-state reaction method.     

Nanosized barium ferrite powders prepared by spray pyrolysis from citric acid solution

Highly crystalline nanosized barium ferrite (BaFe₁₂O₁₉) powders were prepared by spray pyrolysis from a spray solution containing a high concentration of the metal components. The precursor powders obtained from the spray solution containing citric acid were amorphous with a porous and hollow structure. Purely crystalline and fine BaFe₁₂O₁₉ powders were obtained after post-treatment between 700 and 1000 °C and subsequent mechanical grinding in an agate mortar. The mean sizes of the powders post-treated at 700 and 1000 °C were 125 and 550 nm, respectively. The specific magnetization of the powders prepared from the spray solution containing citric acid was 57 emu/g.     

Facile synthesis of nanorods of tetragonal barium titanate using ethylene glycol

Tetragonal barium titanate (BaTiO₃) nanorods were synthesized from hydroxide precursor by a hydrothermal/solvothermal method with 10 vol% ethylene glycol as solvent. The hydroxide precursor slurry was prepared by the addition of 10 M NaOH to a mixed solution of BaCl₂ and TiCl₄. When the above aqueous slurry was heated with water only at 200 °C, cubic BaTiO₃ nanocrystals formed, whereas tetragonal BaTiO₃ nanorods were obtained when heated with 10 vol% ethylene glycol. The crystallization of cubic BaTiO₃ via dissolution–reprecipitation of precursor could be suppressed by the addition of ethylene glycol, resulting in the formation of tetragonal BaTiO₃ under hydrothermal treatment at 200 °C.     

Sintering behavior of La2O3–B2O3–TiO2 glass powders prepared by spray pyrolysis for low temperature co-fired ceramics

Fine-sized La₂O₃–B₂O₃–TiO₂ glass powders with spherical shape were directly prepared by spray pyrolysis at a temperature of 1500 °C. The optimum flow rate of the carrier gas to prepare the glass powders with dense inner structure and fine size by complete melting was 10 L/min. The ratio of La/Ti was identified to be 2.06:1, which was close to the original starting ratio of La/Ti in mixture of the spray solution. The T_g and T_c of the powders were 614 and 718 °C. The crystal structures within the powders were observed from the sintered disc at 630 °C. The mean sizes of the powders changed from 0.24 to 0.71 μm when the concentrations of the spray solution were changed from 0.025 to 0.5 M. The BET surface areas of the powders changed from 4.4 to 1.6 m²/g. The grain sizes of the sintered discs increased with increasing the sintering temperatures. The main crystal structure of the sintered discs was LaBO₃.     

Dielectric properties of barium-titanate sintered from tribophysically activated powders

It has been well known that the tribophysical (mechanical) activation could be used as a method for modification of physicochemical properties of dispersed systems such as polycrystalline mixture of oxides. In this study, we consider the properties of BaTiO₃ obtained from tribophysically activated initial powders. The mixture of 50 mol% BaCO₃ and 50 mol% TiO₂ powders was tribophysically activated in high energy vibromill during 0, 3, 30, 90 and 180 min, calcinated at 800°C for 1 h and reaction sintered at 1100, 1200 and 1300°C for 2 h. The surface specific areas, densities (green and sintered), phase compositions and dielectric properties were evaluated.     

Synthesis of La0.9Sr0.1Al0.85Mg0.1Co0.05O2.875 using a polymeric method

Nanocrystalline La_0.9Sr_0.1Al_0.85Mg_0.1Co_0.05O_2.875 (LSAMC) powders were synthesized via a polymeric method using poly(vinyl alcohol) (PVA). The effect of PVA content on the synthesized powders was studied. When the ratio of positively charged valences (Mⁿ⁺) to hydroxyl groups (OH) is 1.5:1, crystalline LaAlO₃ could be obtained at such a low calcination temperature as 700 °C. While at 900 °C the ratio is of less importance, since pure LaAlO₃ perovskite could be formed for all powders after calcination at 900 °C. Thermal analysis (TG/DTA) was utilized to characterize the thermal decomposition behaviour of precursor powders. The chemical structure of the calcined powder was studied by Fourier transform infrared (FTIR) spectroscopy. The powder morphology and microstructure were examined by SEM. Dense pellets with well-developed submicron microstructures could be formed after sintering at 1450 °C for 5 h. Compared with the solid-state reaction method, the sintering temperature is substantially lower for powder prepared by the PVA method. This is due to the ultrafine and highly reactive powder produced.     

Influence of feedstock concentration on tetragonality and particle size of hydrothermally synthesized barium titanate powders

Barium titanate (BaTiO₃) powders were synthesized through hydrothermal process with Ba(OH)₂·8H₂O and TiO₂. By increasing the feedstock concentration (FC) from 0.25 to 1.50 M, BaTiO₃ powders maintain a stable average particle size (~180 nm and ~6.4441 m²/g) with an increasing tetragonality (c/a: 1.0065–1.0075). Johnson-Mehl-Avrami and standard reaction rate equations were adopted to analyze the kinetic process of BaTiO₃ formation. The reaction is governed by first-order and phase-boundary-controlled mechanism for 0.25 M and 1.50 M, respectively. Lower extent of reaction is believed to lead to the better tetragonality for BaTiO₃ powders fabricated with higher FC. On the other hand, the relative stable particle size is correlated with the unvaried nucleation frequency and grain growth rate with various FC. This work can provide a guideline to manipulate the properties of BaTiO₃ powders used in electronic industry.     

Structure and dielectric properties of barium titanate thin films for capacitor applications

BaTiO₃ is a typical ferroelectric material with high relative permittivity and has been used for various applications, such as multilayer ceramic capacitors (MLCCs). With the tendency of miniaturization of MLCCs, the thin films of BaTiO₃ have been required. In this work, BaTiO₃ thin films have been deposited on Pt-coated Si substrates by RF magnetron sputtering under different deposition conditions. The films deposited at the substrate temperature from 550 °C–750 °C show a pure tetragonal perovskite structure. The films deposited at 550 °C–625  °C exhibit (111) preferential orientation, and change to (110) preferential orientation when deposited above 650 °C. The film morphologies vary with working pressure and substrate temperature. The film deposited at 625 °C and 4.5 Pa has the relative permittivity of 630 and the loss tangent of 2% at 10 kHz.     

Thermal ageing of nanostructured tetragonal zirconia ceramics: Characterization of interfaces

This paper reports the preparation of nanometric powders of 3.5 mol% Y₂O₃-doped ZrO₂, with controlled microstructure, by the spray pyrolysis process, assisted by ultrasonic atomizer, at relatively low temperature. As-prepared powders were found crystalline and consisted of dense and chemically homogeneous spherical particles. Conventional sintering at 1500 °C for 2 h in air yields dense ceramics of 83 nm of average grain size. The electrical properties of electrode/electrolyte interface were determined by impedance spectroscopy measurements before, during and after thermal ageing for 2000 h at 700 °C in dry air. The effect of thermal ageing on the electrical responses of the ceramic and interfaces with platinum electrodes was investigated.     

Percolative BaTiO3–Ni composite nanopowders from alkoxide-mediated synthesis

BaTiO₃–Ni nanopowders have been synthesized via an alkoxide-mediated synthesis route through the hydrolysis and condensation of barium hydroxide octahydrate and titanium (IV) isopropoxide in the presence of submicron sized, spherical Ni particles originating from a commercial Ni paste, that was introduced during the preparation procedure. X-ray diffraction (XRD) patterns indicate that nanocomposite powders of the phases BaTiO₃ and Ni could be successfully prepared and tailor-made composition control was confirmed. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) show that the synthesized BaTiO₃ nanoparticles were aggregates of nanosized primary particles as small as 40 nm in diameter. The average Ni particle size was estimated to be about 200 nm. Dilatometric measurements on green compacts of these powders revealed that the shrinkage of BaTiO₃–Ni composites is retarded compared to both, pure BaTiO₃ and Ni. Thermogravimetric analysis (TGA) shows weight losses due to the decomposition of organic binder from Ni paste, the release of water from the surface and of hydroxyl ions from inside the lattice of the BaTiO₃ nanoparticles. With the addition of nickel, the dielectric constant increased slightly due to the percolation effect.     

Pb(Zr0.95Ti0.05)O3 powders and porous ceramics prepared by one-step pyrolysis process using non-aqueous Pechini method

Using non-aqueous Pechini method, Pb(Zr_0.95Ti_0.05)O₃ powders were prepared at low temperature by one-step pyrolysis process. The polymeric gels and powders were characterized using a range of techniques, such as DTG, XRD, SEM, Raman spectroscopy, and laser particle size distribution. The perovskite phase was formed at about 350–400 °C and some oxocarbonate impurities can be detected in all samples after calcining at 400–850 °C by one-step pyrolysis process. Phase pure and porous Pb(Zr_0.95Ti_0.05)O₃ ceramics were obtained without pore formers from the powders by one-step pyrolysis process at 500 °C for 4 h. The relative densities were 87%, 91% and 94% for the ceramics sintered at 1100, 1150 and 1200 °C for 2 h, respectively. The porous ceramics sintered at 1200 °C for 2 h have homogeneously dispersed pores and fine-grain structures with an individual grain size of 0.7–2 μm.