Performance and emissions characteristics of Jatropha oil (preheated and blends) in a direct injection compression ignition engine

The scarce and rapidly depleting conventional petroleum resources have promoted research for alternative fuels for internal combustion engines. Among various possible options, fuels derived from triglycerides (vegetable oils/animal fats) present promising “greener” substitutes for fossil fuels. Vegetable oils, due to their agricultural origin, are able to reduce net CO₂ emissions to the atmosphere along with import substitution of petroleum products. However, several operational and durability problems of using straight vegetable oils in diesel engines reported in the literature, which are because of their higher viscosity and low volatility compared to mineral diesel fuel.In the present research, experiments were designed to study the effect of reducing Jatropha oil’s viscosity by increasing the fuel temperature (using waste heat of the exhaust gases) and thereby eliminating its effect on combustion and emission characteristics of the engine. Experiments were also conducted using various blends of Jatropha oil with mineral diesel to study the effect of reduced blend viscosity on emissions and performance of diesel engine. A single cylinder, four stroke, constant speed, water cooled, direct injection diesel engine typically used in agricultural sector was used for the experiments. The acquired data were analyzed for various parameters such as thermal efficiency, brake specific fuel consumption (BSFC), smoke opacity, CO₂, CO and HC emissions. While operating the engine on Jatropha oil (preheated and blends), performance and emission parameters were found to be very close to mineral diesel for lower blend concentrations. However, for higher blend concentrations, performance and emissions were observed to be marginally inferior.     

非直喷式增压柴油机燃用生物柴油的性能与排放特性

研究了非直喷式增压柴油机燃用柴油一生物柴油混合燃料的性能和排放特性。未对原机作任何调整和改动,研究了不同生物柴油掺混比例的混合燃料对功率、油耗、烟度和NOx排放的影响。结果表明：非直喷式柴油机燃用生物柴油后柴油机功率略有下降,油耗有所上升,烟度大幅下降,NOx排放增加明显。油耗、烟度和NOx的变化均与生物柴油掺混比例呈线性关系,合适的生物柴油掺混比例即可以保持柴油机的性能,又可有效地降低碳烟排放,且不引起NOx排放的显著变化。对于该增压柴油机,掺混生物柴油对外特性下的排放影响最大,影响最小的为标定转速下的负荷特性。不论是全负荷还是部分负荷,燃用生物柴油时低速下的烟度降低和NOx上升幅度均比高速时大,而同转速下高负荷时烟度降低和NOx上升更为明显。     

Performance and emission characteristics of a DI compression ignition engine operated on Honge, Jatropha and sesame oil methyl esters

The high viscosity of vegetable oils leads to problem in pumping and spray characteristics. The inefficient mixing of vegetable oils with air contributes to incomplete combustion. The best way to use vegetable oils as fuel in compression ignition (CI) engines is to convert it into biodiesel. Biodiesel is a methyl or ethyl ester of fatty acids made from vegetable oils (both edible and non-edible) and animal fat. The main resources for biodiesel production can be non-edible oils obtained from plant species such as Pongamia pinnata (Honge oil), Jatropha curcas (Ratanjyot), Hevea brasiliensis (Rubber) and Calophyllum inophyllum (Nagchampa). Biodiesel can be used in its pure form or can be blended with diesel to form different blends. It can be used in CI engines with very little or no engine modifications. This is because it has properties similar to mineral diesel. This paper presents the results of investigations carried out on a single-cylinder, four-stroke, direct-injection, CI engine operated with methyl esters of Honge oil, Jatropha oil and sesame oil. Comparative measures of brake thermal efficiency, smoke opacity, HC, CO, NO_X, ignition delay, combustion duration and heat release rates have been presented and discussed. Engine performance in terms of higher brake thermal efficiency and lower emissions (HC, CO, NO_X) with sesame oil methyl ester operation was observed compared to methyl esters of Honge and Jatropha oil operation.     

Performance and exhaust emission of turpentine oil powered direct injection diesel engine

This paper presents the results of experimental work carried out to evaluate the combustion performance and exhaust emission characteristics of turpentine oil fuel (TPOF) blended with conventional diesel fuel (DF) fueled in a diesel engine. Turpentine oil derived from pyrolysis mechanism or resin obtained from pine tree dissolved in a volatile liquid can be used as a bio-fuel due to its properties. The test engine was fully instrumented to provide all the required measurements for determination of the needed combustion, performance and exhaust emission variables. The physical and chemical properties of the test fuels were earlier determined in accordance to the ASTM standards.ResultsIndicated that the engine operating on turpentine oil fuel at manufacture's injection pressure – time setting (20.5 MPa and 23° BTDC) had lower carbon monoxide (CO), unburned hydrocarbons (HC), oxides of nitrogen (NO_x), smoke level and particulate matter. Further the results showed that the addition of 30% TPOF with DF produced higher brake power and net heat release rate with a net reduction in exhaust emissions such as CO, HC, NO_x, smoke and particulate matter. Above 30% TPOF blends, such as 40% and 50% TPOF blends, developed lower brake power and net heat release rate were noted due to the fuels lower calorific value; nevertheless, reduced emissions were still noted.     

Hydrogen addition to tea seed oil biodiesel: Performance and emission characteristics

Compression ignition engines are the dominant tools of the modern human life especially in the field of transportation. But, the increasing problematic issues such as decreasing reserves and environmental effects of diesel fuels which is the energy source of compression ignition engines forcing researchers to investigate alternative fuels for substitution or decreasing the dependency on fossil fuels. The mostly known alternative fuel is biodiesel fuel and many researchers are investigating the possible raw materials for biodiesel production. Also, hydrogen fuel is an alternative fuel which can be used in compression ignition engines for decreasing fuel consumption and hazardous exhaust emissions by enriching the fuel. In this study, influences of hydrogen enrichment to diesel and diesel tea seed oil biodiesel blends (B10 and B20) were investigated on an unmodified compression ignition engine experimentally. In consequence of the experiments, lower torque and higher brake specific fuel consumption data were measured when the engine was fuelled diesel biodiesel blends (B10 and B20) instead of diesel fuel. Also, diesel biodiesel blends increased CO₂ and NO_x emissions while decreasing the CO emissions. Hydrogen enrichment (5 l/m and 10 l/m) was improved the both torque and brake specific fuel consumption for all test fuels. Furthermore, hydrogen enrichment reduced CO and CO₂ emissions due to absence of carbon atoms in the chemical structure for all test fuels. Increasing flow rate of hydrogen fuel from 5 l/m to 10 l/m further improved performance measures and emitted harmful gases except NO_x. The most significant drawback of the hydrogen enrichment was the increased NO_x emissions.     

Assessing idling effects on a compression ignition engine fueled with Jatropha and Palm biodiesel blends

In this study, performance of a diesel engine operated with Jatropha and Palm biodiesel blends at high idling conditions has been evaluated. The result obtained from experiment elucidate that, at all idling modes HC and CO emissions of both blends decreases, however, NO_x emissions increases compared to pure diesel fuel. Jatropha biodiesel has higher viscosity compared to Palm biodiesel, which might have degraded the spray characteristics and caused slightly improper mixing which might have led to slightly incomplete combustion, thus at both idling conditions, Jatropha blends emitted higher CO and HC compared to Palm biodiesels. Compared to diesel fuel, CO emissions were 5.9–9.7%, 17.6–22.6%, 23.5–29%, 2.9–6.4%, 5.9–14.5% and 11.8–17.74% less, HC emissions were 10.3–11.5%, 24.13–30.76%, 34.5–39%, 6.9–7.7%, 26–27% and 31–35% less and NO_x emissions were 8.3–9.5%, 14–15%, 22–25%, 5–7.14%, 10–11.3% and 17–18% more respectively for 5, 10 and 20% blends of Palm and Jatropha biodiesel. Compared to diesel fuel, at high idling conditions brake specific fuel consumption all Palm and Jatropha biodiesel–diesel blends increased. Compared to diesel fuel, BSFC were 1.14–1.35%, 2.28–2.96%, 7.1–8.35%, 2.28–2.69%, 3.98–5.39% and 8.83–9.29% more respectively for 5, 10 and 20% blends of Palm and Jatropha biodiesel.     

Combined impact of varying biogas mass flow rate and rice bran methyl esters blended with diesel on a dual-fuel engine

ABSTRACT

For fetching day-to-day energy needs, current energy requirement majorly depends on fossil fuels. But ambiguous matter like abating petroleum products and expanding air pollution has enforced the experts to strive for another fuel which can be used as an alternative or reduce the applications of fossil fuels. Considering the issues, the main objective of the present study is to find the feasibility by using blends of rice bran oil biodiesel and diesel which are used as pilot fuels by blending 10% and 20% biodiesel in fossil diesel and biogas, introduced as gaseous fuel by varying its mass flow rate in a dual-fuel engine mode. An experimentation study was carried out to find the performance and emission parameters of the engine relative to pure diesel. The results were very much similar to the majority of researchers who used biodiesel and gaseous fuels in a dual-fuel engine. Brake specific fuel consumption (BSFC) of the engine was noticed to have increased, while brake thermal efficiency was on the lower side in dual fuel mode in comparison with regular diesel. In relation with conventional diesel, it was noticed that combined effect of rice bran methyl esters and varying mass flow rate of biogas showed a decrement in NO _x and smoke emissions, whereas HC and CO exhalations were on higher side when biogas and biodiesel were utilized collectively in dual-fuel engine. Hence, it was concluded that combination of blends of biodiesel and diesel and introduction of biogas in the engine can be a promising combination which can be used as a substitute fuel for addressing future energy needs.     

A renewable pathway towards increased utilization of hydrogen in diesel engines

In the present work, dual fuel operation of a diesel engine has been experimentally investigated using biodiesel and hydrogen as the test fuels. Jatropha Curcas biodiesel is used as the pilot fuel, which is directly injected in the combustion chamber using conventional diesel injector. The main fuel (hydrogen) is injected in the intake manifold using a hydrogen injector and electronic control unit. In dual fuel mode, engine operations are studied at varying engine loads at the maximum pilot fuel substitution conditions. The engine performance parameters such as maximum pilot fuel substitution, brake thermal efficiency and brake specific energy consumption are investigated. On emission side, oxides of nitrogen, hydrocarbon, carbon monoxide and smoke emissions are analysed. Based on the results, it is found that biodiesel-hydrogen dual fuel engine could utilize up to 80.7% and 24.5% hydrogen (by energy share) at low and high loads respectively along with improved brake thermal efficiency. Furthermore, hydrocarbon, carbon monoxide and smoke emissions are significantly reduced compared to single fuel diesel engine operation. Exhaust gas recirculation (EGR) has also been studied with biodiesel-hydrogen dual fuel engine operations. It is found that EGR could improve the utilization of hydrogen in dual fuel engine, especially at the high loads. The effect of EGR is also found to reduce high nitrogen oxide emissions from the dual fuel engine and brake thermal efficiency is not significantly affected.     

A cycle simulation model for predicting the performance of a diesel engine fuelled by diesel and biodiesel blends

Among the alternative fuels, biodiesel and its blends are considered suitable and the most promising fuel for diesel engine. The properties of biodiesel are found similar to that of diesel. Many researchers have experimentally evaluated the performance characteristics of conventional diesel engines fuelled by biodiesel and its blends. However, experiments require enormous effort, money and time. Hence, a cycle simulation model incorporating a thermodynamic based single zone combustion model is developed to predict the performance of diesel engine. The effect of engine speed and compression ratio on brake power and brake thermal efficiency is analysed through the model. The fuel considered for the analysis are diesel, 20%, 40%, 60% blending of diesel and biodiesel derived from Karanja oil (Pongamia Glabra). The model predicts similar performance with diesel, 20% and 40% blending. However, with 60% blending, it reveals better performance in terms of brake power and brake thermal efficiency.     

Combustion and performance evaluation of a diesel engine fueled with biodiesel produced from soybean crude oil

In this study, the biodiesel produced from soybean crude oil was prepared by a method of alkaline-catalyzed transesterification. The important properties of biodiesel were compared with those of diesel. Diesel and biodiesel were used as fuels in the compression ignition engine, and its performance, emissions and combustion characteristics of the engine were analyzed. The results showed that biodiesel exhibited the similar combustion stages to that of diesel, however, biodiesel showed an earlier start of combustion. At lower engine loads, the peak cylinder pressure, the peak rate of pressure rise and the peak of heat release rate during premixed combustion phase were higher for biodiesel than for diesel. At higher engine loads, the peak cylinder pressure of biodiesel was almost similar to that of diesel, but the peak rate of pressure rise and the peak of heat release rate were lower for biodiesel. The power output of biodiesel was almost identical with that of diesel. The brake specific fuel consumption was higher for biodiesel due to its lower heating value. Biodiesel provided significant reduction in CO, HC, NO_x and smoke under speed characteristic at full engine load. Based on this study, biodiesel can be used as a substitute for diesel in diesel engine.     

Preparation,characterization, engine combustion and emission characteristics of rapeseed oil based hybrid fuels

In this study, hybrid fuels consisting of rapeseed oil/diesel blend, 1% aqueous ethanol and a surfactant (oleic acid/1-butanol mixture) were prepared and tested as a fuel in a direct injection (DI) diesel engine. The main fuel properties such as the density, viscosity and lower heating value (LHV) of these fuels were measured, and the engine performance, combustion and exhaust emissions were investigated and compared with that of diesel fuel. The experimental results showed that the viscosity and density of the hybrid fuels were decreased and close to that of diesel fuel with the increase of ethanol volume fraction up to 30%. The start of combustion was later than that of diesel fuel and the peak cylinder pressure, peak pressure rise rate and peak heat release rate were higher than those of diesel fuel. The brake specific fuel consumption (BSFC) of hybrid fuels was increased with the volume fraction of ethanol and higher than that of diesel. The brake specific energy consumption (BSEC) was almost identical for all test fuels. The smoke emissions were lower than those for diesel fuel at high engine loads, the NO_x emissions were almost similar to those of diesel fuel, but CO and HC emissions were higher, especially at low engine loads.     

Optimization of diesel engine input parameters running on Polanga biodiesel to improve performance and exhaust emission using MOORA technique with standard deviation

Fast exhausting fossil fuel reserves and high rise in the air pollution levels due to combustion of these fuels bound us to discover some cleaner and environment-friendly fuels for the engines. Biodiesel from edible and non-edible seed oils has been identified as a better alternate of the diesel fuel in engines with a little sacrifice in terms of power output but with an improvement in exhaust emissions. The aim of the present research work is to optimize the input parameters of diesel engine running on Polanga biodiesel to improve performance and exhaust emissions. The input parameters selected for optimization are fuel injection timing, fuel injection pressure, Polanga biodiesel blend, and engine load with respect to brake thermal efficiency, brake specific fuel consumption, hydrocarbon emission, smoke opacity, and emission of nitrogen oxides. Relative weights of the response variables were calculated by standard deviation. The optimum combination of input parameters was obtained by Taguchi-based Multi-Objective Optimization by Ratio Analysis. Experiments were performed according to Taguchi’s L₁₆ orthogonal array in a random manner in which three replicates of each experiment were noted. The optimum combination of input parameters for maximum performance and minimum exhaust emissions found to be as fuel injection timing 27° bTDC, fuel injection pressure –? 220 bar, biodiesel blend –? B40, and engine load –? 60%. The optimum values of the response variables, at the obtained optimum combination of input parameters, were predicted by Taguchi method and then verified experimentally and a good relation was found between them. These optimum values found to be as brake thermal efficiency –? 36.351%, brake specific fuel consumption –? 0.322 kg/kW-h, hydrocarbon emission –? 2.193 ppm, smoke opacity –? 80.925 HSU, and NO_x emission –? 690.987 ppmv.     

Experimental investigation on diesel engine with diestrol-water micro emulsions

Experiments were conducted on a single cylinder direct injection diesel engine using diesel, biodiesel and biodiesel-diesel-ethanol (diestrol) water micro emulsion fuels to investigate the performance, emission and combustion characteristics of the engine under different load conditions at a constant speed of 1500 rpm. The results indicated that biodiesel and micro emulsion fuels had a higher brake specific fuel consumption (BSFC) than that of diesel. A slight improvement in the brake specific energy consumption (BSEC) was observed for micro emulsion fuels. The brake thermal efficiency of biodiesel and micro emulsion fuels were comparable to that of diesel. The emission characteristics like carbon monoxide (CO), carbon dioxide (CO₂), unburnt hydrocarbon (UHC), nitric oxide (NO) and smoke emissions for biodiesel and micro emulsion fuels were lower than diesel fuel at all load conditions. The cylinder gas pressure of micro emulsion fuels was lower than diesel at low loads but it became almost identical to diesel at medium and full load conditions. The heat release rate for micro emulsion fuels was higher than biodiesel and diesel fuels for all loads. Biodiesel showed shorter ignition delay for the entire load range and the longer ignition delay observed for micro emulsion fuels.     

Experimental investigation of control of NOx emissions in biodiesel-fueled compression ignition engine

Biodiesel is an alternative fuel consisting of the alkyl esters of fatty acids from vegetable oils or animal fats. Vegetable oils are produced from numerous oil seed crops (edible and non-edible), e.g., rapeseed oil, linseed oil, rice bran oil, soybean oil, etc. Research has shown that biodiesel-fueled engines produce less carbon monoxide (CO), unburned hydrocarbon (HC), and particulate emissions compared to mineral diesel fuel but higher NO_x emissions. Exhaust gas recirculation (EGR) is effective to reduce NO_x from diesel engines because it lowers the flame temperature and the oxygen concentration in the combustion chamber. However, EGR results in higher particulate matter (PM) emissions. Thus, the drawback of higher NO_x emissions while using biodiesel may be overcome by employing EGR. The objective of current research work is to investigate the usage of biodiesel and EGR simultaneously in order to reduce the emissions of all regulated pollutants from diesel engines. A two-cylinder, air-cooled, constant speed direct injection diesel engine was used for experiments. HCs, NO_x, CO, and opacity of the exhaust gas were measured to estimate the emissions. Various engine performance parameters such as thermal efficiency, brake specific fuel consumption (BSFC), and brake specific energy consumption (BSEC), etc. were calculated from the acquired data. Application of EGR with biodiesel blends resulted in reductions in NO_x emissions without any significant penalty in PM emissions or BSEC.     

A study of the performance,emission and combustion characteristics of a compression ignition engine using methyl ester of paradise oil–eucalyptus oil blends

The significance of this study is the complete replacement of diesel fuel with bio-fuels. For this purpose; bio-fuels, namely, methyl ester of paradise oil and eucalyptus oil were chosen and used as fuel in the form of blends. Various proportions of paradise oil and eucalyptus oil are prepared on a volume basis and used as fuels in a single cylinder, four-stroke DI diesel engine, to study the performance and emission characteristics of these fuels. In the present investigation a methyl ester derived from paradise oil is considered as an ignition improver. The results show a 49% reduction in smoke, 34.5% reduction in HC emissions and a 37% reduction in CO emissions for the Me50–Eu50 blend with a 2.7% increase in NO_x emission at full load. There was a 2.4% increase in brake thermal efficiency for the Me50–Eu50 blend at full load. The combustion characteristics of Me50–Eu50 blend are comparable with those of diesel.     

柴油机掺烧不同比例生物柴油的试验研究

将体积分数为10%2、0%、30%的生物柴油掺混到柴油里组成3种混合燃料,并连同纯柴油共4种燃料,在一台四缸增压中冷柴油机上进行性能、燃烧和排放特性的试验研究.结果表明,柴油机燃用生物柴油与柴油混合燃料的折合油耗率与燃用纯柴油时基本相当;燃用混合燃料的缸内最大爆发压力和压力升高率较低,着火时刻较晚;混合燃料的NOx和碳烟排放与燃用纯柴油时相比均有不同程度的降低,但混合燃料的HC和CO排放只是在1 500r/min时才较纯柴油低,当转速在2 300 r/min时,混合燃料的HC和CO排放更高.     

Impact of Carbon Nanotubes and Di-Ethyl Ether as additives with biodiesel emulsion fuels in a diesel engine – An experimental investigation

In the current global energy scenario, fossil fuels face challenges with regards to exorbitant demand, environmental hazards and escalating costs. In this regard, the technical community is in quest for alternative resources. In this context, biodiesel fuel is potentially considered as alternative fuels for compression ignition engines. Hence, in this current investigation, biodiesel and biodiesel emulsions are prepared from a vegetable oil and further subjected for the blending with potential additives such as CNT (Carbon Nanotubes) and DEE (Di-Ethyl Ether) to improve the working attributes of the diesel engine. The entire investigation was carried out in five stages. In the first stage, both pure diesel and biodiesel (derived from jatropha oil) fuels were tested in the diesel engine to obtain baseline readings. In the second stage, water–biodiesel emulsion fuel was prepared in the proportion of 91% of biodiesel, 5% of water and 4% of emulsifiers (by volume). In the third stage, 50 ppm of CNT, 50 ml of DEE and combined mixture of CNT+DEE (50 ppm CNT+50 ml DEE) were mixed with the water–biodiesel emulsion fuel separately to prepare the CNT and DEE blended water–biodiesel emulsion fuels respectively. In fourth stage, the prepared emulsion fuels were subjected to stability investigations. In the fifth stage, all the prepared stable emulsion fuels were subjected for experimental testing in a diesel engine. It was observed that the CNT and DEE blended biodiesel emulsion fuels reflected better performance, emission and combustion attributes than that of pure diesel and biodiesel. At the full load, the brake thermal efficiency, NO and smoke emission of CNT+DEE fuels was 28.8%, 895 ppm and 36%, whereas it was 25.2%, 1340 ppm and 71% for pure diesel respectively. It was also observed that on adding CNT and DEE with the biodiesel emulsion fuels, the ignition delay was shortened and henceforth, the additive blended biodiesel emulsion fuels exhibited higher brake thermal efficiency and reduced emissions (NO, smoke) than that of pure diesel and biodiesel.     

Influence of injection timing on performance,combustion and emission characteristics of Jatropha biodiesel engine

The study of effect of injection timing along with engine operating parameters in Jatropha biodiesel engine is important as they significantly affect its performance and emissions. The present paper focuses on the experimental investigation of the influence of injection timing, load torque and engine speed on the performance, combustion and emission characteristics of Jatropha biodiesel engine. For this purpose, the experiments were conducted using full factorial design consisting of (3³) with 27 runs for each fuel, diesel and Jatropha biodiesel. The effect of variation of above three parameters on brake specific fuel consumption (BSFC), brake thermal efficiency (BTE), peak cylinder pressure (P_max), maximum heat release rate (HRR_max), CO, HC, NO emissions and smoke density were investigated. It has been observed that advance in injection timing from factory settings caused reduction in BSFC, CO, HC and smoke levels and increase in BTE, P_max, HRR_max and NO emission with Jatropha biodiesel operation. However, retarded injection timing caused effects in the other way. At 15 N m load torque, 1800 rpm engine speed and 340 crank angle degree (CAD) injection timing, the percentage reduction in BSFC, CO, HC and smoke levels were 5.1%, 2.5%, 1.2% and 1.5% respectively. Similarly the percentage increase in BTE, P_max, HRR_max and NO emission at this injection timing, load and speed were 5.3%, 1.8%, 26% and 20% respectively. The best injection timing for Jatropha biodiesel operation with minimum BSFC, CO, HC and smoke and with maximum BTE, P_max, HRR_max is found to be 340 CAD. Nevertheless, minimum NO emission yielded an optimum injection timing of 350 CAD.     

Performance, emission and combustion characteristics of biodiesel fuelled variable compression ratio engine

Experiments has been carried out to estimate the performance, emission and combustion characteristics of a single cylinder; four stroke variable compression ratio multi fuel engine fuelled with waste cooking oil methyl ester and its blends with standard diesel. Tests has been conducted using the fuel blends of 20%, 40%, 60% and 80% biodiesel with standard diesel, with an engine speed of 1500 rpm, fixed compression ratio 21 and at different loading conditions. The performance parameters elucidated includes brake thermal efficiency, specific fuel consumption, brake power, indicated mean effective pressure, mechanical efficiency and exhaust gas temperature. The exhaust gas emission is found to contain carbon monoxide, hydrocarbon, nitrogen oxides and carbon dioxide. The results of the experiment has been compared and analyzed with standard diesel and it confirms considerable improvement in the performance parameters as well as exhaust emissions. The blends when used as fuel results in the reduction of carbon monoxide, hydrocarbon, carbon dioxide at the expense of nitrogen oxides emissions. It has found that the combustion characteristics of waste cooking oil methyl ester and its diesel blends closely followed those of standard diesel.     

Evaluating combustion,performance and emission characteristics of diesel engine using karanja oil methyl ester biodiesel blends enriched with HHO gas

With a specific end goal to take care of the worldwide demand for energy, a broad research is done to create alternative and cost effective fuel. The fundamental goal of this examination is to investigate the combustion, performance and emission characteristics of diesel engine using biodiesel blends enriched with HHO gas. The biodiesel blends are gotten by blending KOME obtained from transesterification of karanja oil in various proportions with neat diesel. The HHO gas is produced by the electrolysis of water in the presence of sodium bicarbonate electrolyte. The constant flow of HHO gas accompanied with biodiesel guarantees lessened brake specific fuel consumption by 2.41% at no load and 17.53% at full load with increased the brake thermal efficiency by 2.61% at no load and 21.67% at full load contrasted with neat diesel operation. Noteworthy decline in unburned hydrocarbon, carbon monoxide, carbon-dioxide emissions and particulate matter with the exception of NO_x discharge is encountered. The addition of EGR controls this hike in NO_x with a slight decline in the performance characteristics. It is clear that the addition of HHO gas with biodiesel blends along with EGR in the test engine improved the overall characterization of engine.