A numerical study on oil retention and migration characteristics in the heat pump system

In HVAC system, the oil circulation is inevitable because the compressor requires the oil for lubrication and sealing. A small portion of the oil circulates with the refrigerant flow through the system components while most of the oil stays or goes back to the compressor. Because oil retention in refrigeration systems can affect system performance and compressor reliability, proper oil management is necessary in order to improve the compressor reliability and increase the overall efficiency of the system. This paper describes a numerical analysis of oil distribution in each component of the commercial air conditioning system including the suction line, discharge line and heat exchanger. In this study, system modeling was conducted for a compressor, discharge line, condenser, expansion valve, evaporator and suction line. Oil separation characteristics of the compressor were taken from the information provided by manufacturer. The working fluid in the system was a mixture of a R-410A refrigerant and PVE oil. When the oil mass fraction (OMF) was assumed, oil mass distribution in each component was obtained under various conditions. The total oil hold-up was also investigated, and the suction line contained the largest oil hold-up per unit length of all components. This paper was presented at the 7th JSME-KSME Thermal and Fluids Engineering Conference, Sapporo, Japan, October 2008. Min Soo Kim received his B.S., M.S., and Ph.D. degree at Seoul National University, Korea in 1985, 1987, and 1991, respectively. After Ph.D. degree, Prof. Kim worked at National Institute of Standards and Technology (NIST) in U.S.A. for about three years. He is currently a professor at the School of Mechanical and Aerospace Engineering of Seoul National University, Korea. Jong Won Choi received B.S. degree in Mechanical Engineering from Korea University in Seoul, Korea, in 2004, and then received M.S. degrees from Seoul National University in 2006. He is currently a student in Ph.D. course at the School of Mechanical and Aerospace Engineering of Seoul National University in Seoul, Korea. His research interests include refrigeration system, micro-fluidic devices, and PEM fuel cell as an alternative energy for next generation. Mo Se Kim received B.S. degree in Mechanical and Aerospace Engineering from Seoul National University in Seoul, Korea, in 2007. He is currently a student in M.S. course at the School of Mechanical and Aerospace Engineering of Seoul National University in Seoul, Korea. He had studied on the oil migration in the heat pump system, and now he studies on the refrigeration system using an ejector. Baik-Young Chung received his B.S., M.S., and Ph.D. degrees in Mechanical Engineering from Inha University, Korea in 1984, 1986, and 2001, respectively. He is currently a research fellow of HAC Research Center at LG Electronics. He is responsible for the commercial air conditioner group. Sai-Kee Oh received B.S. degree in Mechanical Engineering from Seoul National University, Korea in 1989, and then received M.S. and Ph.D. degrees from KAIST, Korea in 1991 and 1997, respectively. He is currently a principal research engineer of HAC Research Center at LG Electronics. He is responsible for the residential air conditioner group. Jeong-Seob Shin received B.S. degree in Machine Design and Production Engineering from Hanyang University, Korea in 1988, M.S. degree in Mechanical Engineering from KAIST, Korea in 1991, and Ph.D. degree in Mechanical Engineering from POSTECH, Korea in 2004. He has joined HAC Research Center at LG Electronics since 2006 as a principal research engineer.     

Optimal operating points of PEM fuel cell model with RSM

The output power efficiency of the fuel cell system mainly depends on the required current, stack temperature, air excess ratio, hydrogen excess ratio, and inlet air humidity. Therefore, the operating conditions should be optimized to get maximum output power efficiency. In this paper, a dynamic model for the fuel cell stack was developed, which is comprised of a mass flow model, a gas diffusion layer model, a membrane hydration, and a stack voltage model. Experiments have been performed to calibrate the dynamic Polymer Electrolyte Membrane Fuel Cell (PEMFC) stack model. To achieve the maximum output power and the minimum use of hydrogen in a certain power condition, optimization was carried out using Response Surface Methodology (RSM) based on the proposed PEMFC stack model. Using the developed method, optimal operating conditions can be effectively selected in order to obtain minimum hydrogen consumption. This paper was recommended for publication in revised form by Associate Editor Tong Seop Kim Dong-Ji Xuan received his B.S. degree in Mechanical Engineering from Harbin Engineering University, China in 2000. He then received his M.S. degree in Mechanical Engineering from Chonnam National University, South Korea in 2006. Currently, he is a Ph.D. candidate of the Department of Mechanical Engineering, Chonnam National University, South Korea. His research interests include control and optimization of PEM fuel cell system, dynamics and control, and mechatronics. Zhen-Zhe Li received his B.S. degree in Mechanical Engineering from Yanbian University, China in 2002. He then received his M.S. degree in Aerospace Engineering from Konkuk University, South Korea in 2005 and his Ph.D. degree in Mechanical Engineering from Chonnam National University, South Korea in 2009. Dr. Li is currently a Researcher of the Department of Mechanical Engineering in Chonnam National University, South Korea. Dr. Li’s research interests include applied heat transfer, fluid mechanics, and optimal design of thermal and fluid systems. Jin-Wan Kim received his B.S. degree in Aerospace Engineering from Chosun University, South Korea in 1990. He then received his M.S. degree in Aerospace and Mechanical Engineering from Korea Aerospace University, South Korea in 2003 and his Ph.D degree in Mechanical Engineering from Chonnam National University, South Korea in 2008. He is currently a Post Doctor of the Department of Mechanical Engineering in Chonnam National University, South Korea. His research interests include control of hydraulic systems, dynamics and control, and mechatronics. Young-Bae Kim received his B.S. degree in Mechanical Design from Seoul National University, South Korea in 1980. He then received his M.S. degree in Mechanical Engineering from the Korean Advanced Institute of Science and Technology (KAIST), South Korea in 1982 and his Ph.D. degree in Mechanical Engineering from Texas A&M University, USA in 1990. Dr. Kim is currently a Professor of the School of Mechanical and Systems Engineering in Chonnam National University, South Korea. Dr. Kim’s research interests include mechatronics, dynamics and control, and fuel cell hybrid electric vehicle (FCHEV) systems.     

Optimization of rapid thermal processing for uniform temperature distribution on wafer surface

An optimization of rapid thermal processing (RTP) was conducted to obtain uniform temperature distribution on a wafer surface by using linear programming and radiative heat transfer modeling. The results show that two heating lamp zones are needed to maintain uniform wafer temperature and the optimal lamp positions are unique for a given geometry and not affected by wafer temperatures. The radii of heating lamps, which were obtained by optimization, are 45 mm and 108 mm. The emissivity and temperature of the chamber wall do not significantly affect the optimal condition. With obtained optimum geometry of the RTP chamber and lamp positions, the wafer surface temperatures were calculated. The uniformity allowance of the wafer surface is less than ±1°C when the mean temperature of the wafer surface is 1000°C. This paper was recommended for publication in revised form by Associate Editor Dongsik Kim Hyuck-Keun Oh received the B.S. and M.S degrees in Mechanical & Aerospace Engineering from Seoul National University in 2000 and 2002, respectively. He had experienced mechanical and electrical engineering in the Samsung SDI Corporation on various display devices between 2002 and 2007. He is now pursuing the Ph.D degree in Mechanical & Aerospace engineering at Seoul National University, Korea. His research interests are heat transfer and thermal management with a focus on power generation and energy efficiency. Sae Byul Kang received the B.S degree in Mechanical engineering from Korea University in 1996. He then went on to receive his M.S and Ph.D. degrees from Seoul National University in 1998 and 2003, respectively. Dr. Kang is currently a senior researcher at the Korea Institute of Energy Research in Daejeon, Korea. Dr. Kang’s research interests are development of industrial boiler and burner for bio-mass. Young Ki Choi received the B.S and M.S degrees in Mechanical engineering from Seoul National University in 1978 and 1980, respectively and the Ph.D. de-gree in mechanical engineering from the University of California at Berkeley in 1986. He is currently a professor at the School of Mechanical Engineering, Chung Ang University, Korea. His research interests are in the area of micro/nanoscale energy conversion and transport, computational fluid dynamics, and molecular dynamics simulations. Joon Sik Lee received the B.S and M.S degrees in Mechanical engineering from Seoul National University in 1976 and 1980, respectively and the Ph.D. degree in mechanical engineering from the University of California at Berkeley in 1985. He is currently a professor at the School of Mechanical & Aerospace Engineering, Seoul National University, Korea. He is also the director of Micro Thermal System Research Center. His research interests are in the area of micro/nanoscale energy conversion and transport, thermal management for power generation and energy efficiency, and various convective heat transport phenomena such as pool boiling and nanofluid.     

A study on cooling efficiency using 1-d analysis code suitable for cooling system of thermoforming

Thermoforming is one of the most versatile and economical processes available for polymer products, but cycle time and production cost must be continuously reduced in order to improve the competitive power of products. In this study, water spray cooling was simulated to apply to a cooling system instead of compressed air cooling in order to shorten the cycle time and reduce the cost of compressed air used in the cooling process. At first, cooling time using compressed air was predicted in order to check the state of mass production. In the following step, the ratio of removed energy by air cooling or water spray cooling among the total removed energy was found by using 1-D analysis code of the cooling system under the condition of checking the possibility of conversion from 2-D to 1-D problem. The analysis results using water spray cooling show that cycle time can be reduced because of high cooling efficiency of water spray, and cost of production caused by using compressed air can be reduced by decreasing the amount of the used compressed air. The 1-D analysis code can be widely used in the design of a thermoforming cooling system, and parameters of the thermoforming process can be modified based on the recommended data suitable for a cooling system of thermoforming. This paper was recommended for publication in revised form by Associate Editor Dongsik Kim Zhen-Zhe Li received his B.S. degree in Mechanical Engineering from Yanbian University, China, in 2002. He then received his M.S. degree in Aerospace Engineering from Konkuk University, South Korea, in 2005. He then received his Ph.D. degree in Mechanical Engineering from Chonnam National University, South Korea, in 2009. Dr. Li is currently a Researcher of the Department of Mechanical Engineering, Chonnam National University, South Korea. Dr. Li’s research interests include applied heat transfer, fluid mechanics and optimal design of thermal and fluid systems. Kwang-Su Heo received his B.S. degree in Mechanical Engineering from Chonnam National University, South Korea, in 1998. He then received his M.S. and Ph.D. degrees in Mechanical Engineering from Chonnam National University, South Korea, in 2003 and 2008, respectively. Dr. Heo is currently a Post-doctorial Researcher of the Department of Mechanical Engineering, KAIST(Korean Advanced Institute of Science and Technology), South Korea. Dr. Heo’s research interests include applied heat transfer, fluid mechanics and thermal analysis of superconductor. Dong-Ji Xuan received his B.S. degree in Mechanical Engineering from Harbin Engineering University, China, in 2000. He then received his M.S. degree in Mechanical Engineering from Chonnam National University, South Korea, in 2006. He is currently a Ph.D. candidate of the Department of Mechanical Engineering, Chonnam National University, South Korea. His research interests include control & optimization of PEM fuel cell system, dynamics & control, mechatronics. Seoung-Yun Seol received his B.S. degree in Mechanical Design from Seoul National University, South Korea, in 1983. He then received his M.S. degree in Mechanical Engineering from KAIST(Korean Advanced Institute of Science and Technology), South Korea, in 1985. He then received his Ph.D. degree in Mechanical Engineering from Texas Tech University, USA, in 1993. Dr. Seol is currently a Professor of the School of Mechanical and Systems Engineering, Chonnam National University, South Korea. Dr. Seol’s research interests include applied heat transfer, fluid mechanics and thermal analysis of superconductor.     

Measurement of the heat transfer coefficient in the dimpled channel: effects of dimple arrangement and channel height

Heat transfer coefficients were measured in a channel with one side dimpled surface. The sphere type dimples were fabricated, and the diameter (D) and the depth of dimple was 16 mm and 4 mm, respectively. Two channel heights of about 0.6D and 1.2D, two dimple configurations were tested. The Reynolds number based on the channel hydraulic diameter was varied from 30000 to 50000. The improved hue detection based transient liquid crystal technique was used in the heat transfer measurement. Heat transfer measurement results showed that high heat transfer was induced downstream of the dimples due to flow reattachment. Due to the flow recirculation on the upstream side in the dimple, the heat transfer coefficient was very low. As the Reynolds increased, the overall heat transfer coefficients also increased. With the same dimple arrangement, the heat transfer coefficients and the thermal performance factors were higher for the lower channel height. As the distance between the dimples became smaller, the overall heat transfer coefficient and the thermal performance factors increased. This paper was recommended for publication in revised form by Associate Editor Yong Tae Kang Jae Su Kwak received his B.S. and M.S. degrees in Mechanical Engineering from Korea University in 1996 and 1998, respectively. He then received his Ph.D. from Texas A&M University in 2002. Dr. Kwak is currently an Assistant Professor at the School of Aerospace and Mechanical Engineering at Korea Aerospace University in Goyang-City, Korea. His main research interests include gas turbine heat transfer, compact heat exchanger, and enhancement of heat transfer.     

Improved dimension reduction method (DRM) in uncertainty analysis using kriging interpolation

Uncertainty or reliability analysis is to investigate the stochastic behavior of response variables due to the randomness of input parameters, and evaluate the probabilistic values of the responses against the failure, which is known as reliability. While the major research for decades has been made on the most probable point (MPP) search methods, the dimension reduction method (DRM) has recently emerged as a new alternative in this field due to its sensitivity-free nature and efficiency. In the recent implementation of the DRM, however, the method was found to have some drawbacks which counteract its efficiency. It can be inaccurate for strong nonlinear response and is numerically instable when calculating integration points. In this study, the response function is approximated by the Kriging interpolation technique, which is known to be more accurate for nonlinear functions. The integration is carried out with this meta-model to prevent the numerical instability while improving the accuracy. The Kriging based DRM is applied and compared with the other methods in a number of mathematical examples. Effectiveness and accuracy of this method are discussed in comparison with the other existing methods. This paper was recommended for publication in revised form by Associate Editor Tae Hee Lee Junho Won received B.S. and M.S. degree in Mechanical and Aerospace Engineering from Korea Aerospace University in 2004 and 2006, respectively. He is currently a doctoral course at the departments of Mechanical and Aerospace Engineering, Korea Aerospace University in Gyeonggi, Korea. His research interests are in the area of reliability analysis, multidisciplinary design optimization, and fatigue analysis. Changhyun Choi received B.S. and M.S. degree in Mechanical and Aerospace Engineering from Korea Aerospace University in 2006 and 2008, respectively. He is currently researcher at the SFA Engineering Corp. in kyungnam, Korea. His research interests are in the area of computer control system, high reliable product technology, and factory automation system. Jooho Choi received a B.S. degree in Mechanical Engineering from Hanyang University in 1981. He then went on to receive his M.S. and Ph.D. degrees from KAIST in 1983 and 1987, respectively. Dr. Choi is currently a Professor at the School of Mechanical and Aerospace Engineering, Korea Aerospace University in Gyeonggi, Korea. He is currently serving as an Editor of the Journal of Mechanical Science &Technology. Dr. Choi’s research interests are in the area of reliability analysis, multidisciplinary design optimization, and design optimization using automation system integrated with CAD/CAE.     

Flow dynamics at the minimum starting condition of a supersonic diffuser to simulate a rocket’s high altitude performance on the ground

A numerical analysis was conducted to investigate and characterize the unsteadiness of the flow structure and oscillatory vacuum pressure inside of a supersonic diffuser equipped to simulate high-altitude rocket performance on the ground. A physical model including a rocket motor, vacuum chamber, and diffuser, which have axisymmetric configurations was employed. Emphasis was placed on investigating the physical phenomena of very complex and oscillatory flow evolutions in the diffuser operating very close to the starting condition, i.e. at a minimum starting condition, which is one of the major important parameters from a diffuser design point of view. This paper was recommended for publication in revised form by Associate Editor Jun Sang Park Hyo-Won Yeom received a B.S. degree in the department of Aerospace & Mechanical Engineering from Korea Aerospace University in 2007. He is currently a master candidate at the school of Aerospace & Mechanical Engi-neering at Korea Aerospace Uni-versity in Goyang-city, Korea. His research interests are in the area of numerical analysis for High-speed propulsion system. Sangkyu Yoon received a B.S. degree in the department of Aerospace & Mechanical Engineering from Korea Aerospace University in 2006 and M.S. degrees in the school of Aerospace & Mecha-nical Engineering from Korea Aerospace University in 2008. He currently works in Hanwha Corporation R&D Center. Hong-Gye Sung received a B.S. degree in the department of Aerospace Engineering from Inha University in 1984 and Ph.D. degree in Nuclear and Mechanical Engineering from The Pennsylvania State University in 1999. Dr. Sung has various research experiences in the fields of high-speed propulsion and rocket propulsion in Agency for Defense Development for 22 years (1984–2006). He is currently a professor at the School of Aerospace and Mechanical Engineering of Korea Aerospace University in Goyang, Korea. Dr. Sung’s research interests are in the area of propulsion, combustion, and its control.     

Approximate velocity scale for primary and secondary dual-inlet side-dump flows

Effects of the bulk inlet velocity on the characteristics of dual-inlet side-dump flows are numerically investigated. Non-reacting subsonic turbulent flow is solved by a preconditioned Reynolds-averaged Navier-Stokes equation system with low-Reynolds number k − ɛ turbulence model. The numerical method is properly validated with measured velocity distributions in the head dome and the combustor. With substantial increase in the bulk inlet velocity, general profiles of essential primary and secondary flows normalized by the bulk inlet velocity are quantitatively invariant to the changes in the bulk inlet velocity. This paper was recommended for publication in revised form by Associate Editor Do Hyung Lee Seung-chai Jung received his B.S. degree in Mechanical Engineering from Yonsei University, Korea, in 2001. He then received his M.S. degree in Mechanical Engineering from Yonsei University, Korea, in 2005. Mr. Jung is currently a Ph. D. candidate at Yonsei University, where he is majoring in Mechanical Engineering. Mr. Jung’s research interests include propulsion system and particle-surface collision dynamics. Byung-Hoon Park received his B.S. degree in Mechanical Design and Production Engineering from Yonsei University in 2003. He is currently a Ph.D. candidate in Yonsei University in Seoul, Korea. His research interests include performance design of propulsion systems and nu-merical analysis of instability in multiphase turbulent reacting flow-fields. Hyun Ko received his B.S. degree in Aerospace Engineering from Chonbuk National University, Korea, in 1996. He then received his M.S. degree in Mechanical Design from Chonbuk National University, Korea, in 1998. In 2005, he obtained his Ph.D. degree from Yonsei University, where he majored in mechanical engineering. Dr. Ko is currently a Principal Research Engineer of the MicroFriend Co., Ltd. in Seoul, Korea. His research interests include propulsion related systems and computational fluid dynamics. Woong-sup Yoon received his B.S. degree in Mechanical Engineering from Yonsei University, Korea, in 1985. He then received his M.S. degree from University of Missouri-Rolla in 1989. In 1992, he obtained his Ph.D. degree from the University of Alabama in Huntsville, where he majored in mechanical and aerospace engineering. Dr. Yoon is currently a professor at the School of Mechanical Engineering at Yonsei University in Seoul, Korea. His research interests include propulsion system and particle-related environmental/ thermal engineering.     

Numerical simulation on soot deposition process in laminar ethylene diffusion flames under a microgravity condition

A numerical study on soot deposition in ethylene diffusion flames has been conducted to elucidate the effect of thermophoresis on soot particles under a microgravity environment. Time-dependent reactive-flow Navier-Stokes equations coupled with the modeling of soot formation have been solved. The model was validated by comparing the simulation results with the previous experimental data for a laminar diffusion flame of ethylene (C₂H₄) with enriched oxygen (35% O₂ + 65% N₂) along a solid wall. In particular, the effect of surrounding air velocity as a major calculation parameter has been investigated. Especially, the soot deposition length defined as the transverse travel distance to the wall in the streamwise direction is introduced as a parameter to evaluate the soot deposition tendency on the wall. The calculation result exhibits that there existed an optimal air velocity for the early deposition of soot on the surface, which was in good agreement with the previous experimental results. The reason has been attributed to the balance between the effects of the thermophoretic force and convective motion. This paper was recommended for publication in revised form by Associate Editor Ohchae Kwon Jae Hyuk Choi received his B.S. and M.S. degrees in Marine System Engineering from Korea Maritime University in 1996 and 2000, respectively. He then went on to receive a Ph.D. degrees from Hokkaido university in 2005. Dr. Choi is currently a BK21 Assistant Professor at the School of Mechanical and Aerospace Engineering at Seoul National University in Seoul, Korea. Dr. Choi’s research interests are in the area of reduction of pollutant emission (Soot and NOx), high temperature combustion, laser diagnostics, alternative fuel and hydrogen production with high temperature electrolysis steam (HTES). Junhong Kim received his B.S., M.S., and Ph. D degrees in Mechanical Engineering from Seoul National University in 1998, 2000, and 2004, respectively. His research interests include lifted flames, edge flames, and numerical simulation. Sang Kyu Choi received his B.S. degree in Mechanical Engineering from Seoul National University in 2004. He is a Ph. D student in the School of Mechanical Engineering, Seoul National University. His research interests include edge flames, oxy-fuel combustion, and numerical simulation. Byoung ho Jeon received his B.S degrees in Mechanical Engineering from kangwon University in 1998, and M.S., Ph. D. degrees in Mechanical Engineering from Hokkaido University in 2002, 2008, respectively. Dr Jeon is working at Korea Aerospace Research Institute from 2007. June. as Gasturbine engine developer. Jeon’s research interests are in the area of reduction of pollutant emission (Soot and Nox), High temperature combustion, combustion system (Furnace, Combine Generation system, IGCC, CTL), and Fire safety in building. Osamu Fujita received his B.S., M.S., and Ph. D. degrees in Mechanical Engineering from Hokkaido University in 1982, 1984, and 1987, respectively. Prof. Fujita is currently a Professor at the division of Mechanical and space Engineering at Hokkaido University in sapporo, Japan. Prof. Fujita’s research interests are in the area of reduction of pollutant emission (Soot and Nox), solid combustion, catalytic combustion, high temperature combustion, alternative fuel and fire safety in space. Suk Ho Chung received his B.S. degree in Mechanical Engineering in 1976 from Seoul National University, and his M.S. and Ph. D. degree in Mechanical Engineering in 1980 and 1983, respectively from Northwestern University. He is a professor since 1984 in the School of Mechanical and Aerospace Engineering, Seoul National University. His research interests cover combustion fundamentals, pollutant formation, and laser diagnostics.     

NOx emission characteristics in turbulent hydrogen jet flames with coaxial air

The characteristics of NOx emissions in pure hydrogen nonpremixed jet flames with coaxial air are analyzed numerically for a wide range of coaxial air conditions. Among the models tested in simple nonpremixed jet flame, the one-half power scaling law could be reproduced only by the Model C using the HO₂/H₂O₂ reaction, implying the importance of chemical nonequilibrium effect. The flame length is reduced significantly by augmenting coaxial air, and could be represented as a function of the ratio of coaxial air to fuel velocity. Predicted EINOx scaling showed a good concordance with experimental data, and the overall one-half power scaling was observed in coaxial flames with Model C when flame residence time was defined with flame volume instead of a cubic of the flame length. Different level of oxygen mass fraction at the stoichiometric surface was observed as coaxial air was increased. These different levels imply that the coaxial air strengthens the nonequilibrium effect. This paper was recommended for publication in revised form by Associate Editor Haecheon Choi Hee-Jang Moon received his B.S. degree in Aeronautical Engineering from Inha University, Korea in 1986. He then received his M.S. and Doctoral degrees from Universite de Rouen, France in 1988 and 1991, respectively. Dr. Moon is currently a Professor at the School of Aerospace and Mechanical Engineering at Korea Aerospace University in Koyang, Korea. He serves on the Editorial Board of the Korean Society of Propulsion Engineers. His research interests are in the area of turbulent combustion, hybrid rocket combustion and nanofluids. Youngbin Yoon received his B.S. and M.S. degrees in Aerospace Engineering from Seoul National University, Korea in 1985 and 1987, respectively. He received a Ph.D. degree from the University of Michigan in 1994. Dr. Yoon is currently a professor at the School of Mechanical and Aerospace Engineering in Seoul National University, Korea. He is currently on the Editorial board and executive of ILASS-KOREA. The research areas of Dr. Yoon are liquid rocket injectors, combustion instability and control, ram and gas turbine combustor and laser diagnostics.     

Aerodynamic analysis of flapping foils using volume grid deformation code

Nature-inspired flapping foils have attracted interest for their high thrust efficiency, but the large motions of their boundaries need to be considered. It is challenging to develop robust, efficient grid deformation algorithms appropriate for the large motions in three dimensions. In this paper, a volume grid deformation code is developed based on finite macro-element and transfinite interpolation, which successfully interfaces to a structured multi-block Navier-Stokes code. A suitable condition that generates the macro-elements with efficiency and improves the robustness of grid regularity is presented as well. As demonstrated by an airfoil with various motions related to flapping, the numerical results of aerodynamic forces by the developed method are shown to be in good agreement with those of an experimental data or a previous numerical solution. This paper was recommended for publication in revised form by Associate Editor Do Hyung Lee Jin Hwan Ko received his B.S. degree in Mechanical Engineering from KAIST, Korea, in 1995. He then received his M.S. and Ph.D. degrees from KAIST in 1997 and 2004, respectively. Dr. Ko is currently a research professor at the School of Mechanical and Aerospace Engineering at Seoul National University in Seoul, Korea. His research interests include fluid-structure interaction analysis, structural dynamics of a micro-scale resonator, and model order reduction. Soo Hyung Park received his B.S. degree in Aerospace Engineering from KAIST, Korea, in 1996. He then received his M.S. and Ph.D. degrees from KAIST in 1999 and 2003, respectively. Prof. Park is currently an assistant professor at the Dept. of Aerospace Information Engineering at Konkuk University in Seoul, Korea. His research interests include computational fluid dynamics, fluid-structure interaction analysis, rotorcraft aerodynamics, and turbulence modeling.     

Topology optimization with displacement-based nonconforming finite elements for incompressible materials

This investigation is concerned with the topology optimization using displacement-based nonconforming finite elements for problems involving incompressible materials. Although the topology optimization with mixed displacement-pressure elements was performed, a displacement-based approach can be an efficient alternative because it interpolates displacement only. After demonstrating the Poisson locking-free characteristics of the employed nonconforming finite elements by a simple patch test, the developed method is applied to solve the design problems of mounts involving incompressible solid or fluid. The numerical performance of the nonconforming elements in topology optimization was examined also with existing incompressible problems. This paper was recommended for publication in revised form by Associate Editor Tae Hee Lee Gang-Won Jang received his M.S. degree in 2000, and Ph.D. degree in 2004, both from the School of Mechanical and Aerospace Engineering, Seoul National University, Seoul, Korea. He is currently an Assistant Professor at the School of Mechanical and Automotive Engineering, Kunsan National University, Jeonbuk, Korea. His current interest concerns topology optimization of multiphysics problems and thin-walled beam analysis. Yoon Young Kim received his B.S. and M.S degrees from Seoul National University, Seoul, Korea, and the Ph.D. degree from Stanford University, Palo Alto, CA, in 1989. He has been on the faculty of the School of Mechanical and Aerospace Engineering, Seoul National University, since 1991. He is also the Director of the National Creative Research Initiatives Center for Multiscale Design. His main research field is the optimal design of multiphysics systems, mechanisms, and transducers. He has served as an editor of several Korean and international journals, and as an organizing committee member of several international conferences.     

Effects of injection type on slot film cooling for a ramjet combustor

A slot film cooling technique has been used to protect a combustor liner from hot combustion gas. This method has been developed for gas turbine combustors. A ramjet combustor exposed to high temperature can be protected properly with a multi-slot film cooling method. An experimental study has been conducted to investigate the change of the first slot angle under recirculation flow and the influence of wiggle strip within a slot, which affects the film cooling effectiveness. The first slot angle has been changed to understand the effect of the injection angle on the film cooling effectiveness in a recirculation zone. The distribution of dimensionless temperature was obtained by a thermocouple rake to investigate the wiggle strip effect, and the adiabatic film cooling effectiveness on downstream wall was measured by a thermochromic liquid crystal (TLC) method. At the first slot position, the film cooling effectiveness decreases significantly because of the effects of recirculation flow. The lip angle of the first slot affects slightly on the film cooling effectiveness. The wiggle strip reinforces the structure of slot and keeps the uniform open area of slot. However, it induces three dimensional flows and enhances the flow mixing between the main flow and the injected slot flow. Therefore, the wiggle strip decreases slightly the overall film cooling effectiveness. This paper was presented at the 7th JSME-KSME Thermal and Fluids Engineering Conference, Sapporo, Japan, October 2008. Kwanghoon Park received his M.S degree in Mechanical Engineering from Yonsei University, Seoul, Korea in 2007. He is currently working for an education of an officer as a drillmaster in Army Consolidated Logistics School. Kang Mo Yang joined the Republic of Korea Army in 2004. He is currently working towards the M.S. degree at the Department of Mechanical Engineering, Yonsei University. Keon Woo Lee received his M.S. degree in Mechanical Engineering from Yonsei University, Seoul, Korea in 2008. In 2008, he joined the Doosan heavy industries & Construction Co, LTD, where he is a member of the IGCC Business Team. Hyung Hee Cho received his PhD degree in Mechanical Engineering from University of Minnesota, Minneapolis, MN in 1992. In 1995, he joined the Department of Mechanical Engineering, Yonsei University, Seoul, Korea, where he is currently a full professor in the School of Mechanical Engineering. His research interests include heat transfer in turbomachineries, rocket/ramjet cooling as well as nanoscale heat transfer in thin films, and microfabricated thermal sensors. Hee Cheol Ham received his PhD degree in Mechanical Engineering from Yonsei University, Seoul, Korea in 2001. In 1984, he joined the Agency for Defense Development, Daejeon, Korea, where he is currently a Principal Researcher. Ki Young Hwang received his Ph.D. degree in Mechanical Engineering from Yonsei University, Seoul, Korea in 1994. In 1979, he joined the Agency for Defense Development, Daejon, Korea, where he is currently a principal researcher in the Airbreathing Propulsion Directorate.     

Finite element analysis of piezoelectric underwater transducers for acoustic characteristics

This paper presents a simulation technique for analyzing acoustic characteristics of piezoelectric underwater transducers. A finite element method is adopted for modeling piezoelectric coupled problems including material damping and fluid-structure interaction problems by taking system matrices in complex form. For the finite element modeling of unbounded acoustic fluid, infinite wave envelope element (IWEE) is adopted to take into account the infinite domain. An in-house finite element program is developed and technical issues for implementing the program are explained. Using the simulation program, acoustic characteristics of tonpilz transducer are analyzed in terms of modal analysis, radiated pressure distribution, pressure spectrum, transmitting-voltage response and impedance analysis along with experimental comparison. The developed simulation technique can be used for designing ultrasonic transducers in the areas of nondestructive evaluation, underwater acoustics and bioengineering. This paper was recommended for publication in revised form by Associate Editor Maenghyo Cho Jaehwan Kim received his B.S. degree in Mechanical Engineering from Inha University, in 1985. He received his M.S. degree from KAIST in 1987 and his Ph.D. degree from The Pennsylvania State University in 1995. Dr. Kim is currently a Professor of the Dept. of Mechanical Engineering at Inha University, Inchoen, Korea. He serves as an Associate Editor of Smart Materials and Structures. He is the director of Creative Research Center for EAPap Actuator supported by KOSEF. Dr. Kim’s research interests are smart materials such as piezoelectric materials, electroactive polymers and their applications including sensors, actuators, motors and MEMS devices. Heung Soo Kim received his B.S. and M.S. degrees in the Department of Aerospace Engineering from Inha University, Korea in 1997 and 1999, respectively. He obtained his Ph. D degree in the Department of Mechanical and Aerospace Engineering from Arizona State University in 2003. He is now working as an assistant professor in the School of Mechanical and Automotive Engineering, Catholic University of Daegu. His main research interests are in biomimetic actuators and sensors, structural health monitoring, smart materials and structures as applied to aerospace structures and vehicles.     

Hygrothermal behavior of electro-active paper actuator

Mechanical properties of the electro-active paper (EAPap) actuator were tested to investigate its hygrothermal behavior. Tensile creep behavior was studied with constant load at 30–70% relative humidity ranges and 25–40°C temperature. Creep deformation showed typical trend of abrupt strain increase in a short period followed by steady increase of strain, which resulted from the breakdown of cellulose microfibrils. Dependence on the material orientation of EAPap was observed in the creep tests. As changing the orientation of EAPap samples, the creep resistances were varied. Creep strains and creep strain rates were increased as increasing the relative humidity level at 25°C. However, at the elevated temperature of 40°C, the creep strain rate at secondary creep was not significantly raised under increased relative humidity level from 30% to 50%. The hygrothermal effect by increasing the relative humidity level and temperature on the creep rate was reduced due to the saturated moisture at a higher temperature even with lower humidity level. The activation energy levels for creep were around 607–658 kJ/mol for 30% relative humidity level and 623–671 kJ/mol for 50% relative humidity level depending on the material orientation. Understanding of hygrothermal effect in conjunction with the humidity and temperature provides useful information for the potential nano-bio applications of the EAPap actuator. This paper was recommended for publication in revised form by Associate Editor Chongdu Cho Heung Soo Kim received his B.S. and M.S. degrees in the Department of Aerospace Engineering from Inha University, Korea in 1997 and 1999, respectively. He got his Ph. D degree in the Department of Mechanical and Aerospace Engineering from Arizona State University in 2003. He is now working as an assistant professor in the School of Mechanical and Automotive Engineering, Catholic University of Daegu. His main research interests are in biomimetic actuators and sensors, structural health monitoring, smart materials and structures as applied to aerospace structures and vehicles. Chulho Yang received his B.S. and M.S. degree in Mechanical Engineering from Inha University in 1991 and 1993, respectively. He also obtained M.S. and Ph. D degree in Mechanical Engineering from University of Florida in 1995, and 1997, respectively. In March 2003, he joined the School of Mechanical Engineering at Andong National University, Korea, where he is now an Associate Professor. His main research interests are mechanical behavior of materials including smart materials both experimentally and computationally. Jaehwan Kim received his B.S. degree in Mechanical Engineering from Inha University, in 1985. He received his M.S. degree from KAIST in 1987 and his Ph.D. degree from The Pennsylvania State University in 1995. Dr. Kim is currently a Professor of Dept. of Mechanical Engineering at Inha University, Inchoen, Korea. He serves as an Associate Editor of Smart Materials and Structures. He is the director of Creative Research Center for EAPap Actuator supported by KOSEF. Dr. Kim’s research interests are smart materials such as piezoelectric materials, electro-active polymers and their applications including sensors, actuators, motors and MEMS devices.     

Friction-induced ignition modeling of energetic materials

The heat released during the external frictional motion is a factor responsible for initiating energetic materials under all types of mechanical stimuli including impact, drop, or penetration. We model the friction-induced ignition of cyclotrimethylenetrinitramine (RDX), cyclotetramethylene-tetranitramine (HMX), and ammonium-perchlorate/ hydroxylterminated-polybutadiene (AP/HTPB) propellant using the BAM friction apparatus and one-dimensional time to explosion (ODTX) apparatus whose results are used to validate the friction ignition mechanism and the deflagration kinetics of energetic materials, respectively. A procedure to obtain the time-to-ignition for each energetic sample due to friction is outlined. This paper was presented at the 7th JSME-KSME Thermal and Fluids Engineering Conference, Sapporo, Japan, October 2008. Min-cheol Gwak received his B.S. degree in Mechanical Engineering from Korea Aerospace University, Korea, in 2007. Now he is a graduate student of Mechanical and Aerospace Engineering at Seoul National University in Seoul, Korea. His research interests are ignition of high energy material and combustion phenomena. Tae-yong Jung received his B.S. degree in Mechanical and Aerospace Engineering from Seoul National University, Korea, in 2007. Now he is a graduate student of Mechanical and Aerospace Engineering at Seoul National University in Seoul, Korea. His research interests are solid propellant combustion and phase transformation. Professor J. Yoh received his BSME from UC Berkeley in 1992 and MSME from UCLA in 1995. His doctoral degree is in Theoretical & Applied Mechanics from the University of Illinois at Urbana-Champaign, 2001. His research interest is in high energy system design using high power lasers and condensed energetic materials.     

Design and analysis of a twisting-type thermal actuator for micromirrors

This paper reports the design of a novel twisting-type micromirror actuation system. The actuating mechanism for driving the micromirror combines two paralleled bimorph actuators bending in opposite directions for rotational control of the micromirror. Each actuator is structured by gold and silicon dioxide or nickel and silicon nitride thin films with embedded polysilicon line heaters. With a size of only 15μm in width, 1.3μm in thickness, and 100μm in length, two bimorph actuators can result in a vertical displacement of 25μm at 10 volts dc with the span of 120μm, and thus the micromirror can rotate by angles over 20°, which is a significant improvement, compared to conventional tilting-type micromirrors. This paper was recommended for publication in revised form by Associate Editor Dongsik Kim Dong Hyun Kim received his B.S. and M.S. degrees in Mechanical Engineering from Hongik University, Korea, in 2005 and 2007, respectively. Mr. Kim is currently graduate student in the department of Mechanical Engineering at Hongik University in Seoul, Korea. His research interests include micro and nanoscale heat transfer and silicon crystallization technologies for displays. Kyung Su Oh received his B.S. and M.S. degrees in Mechanical Engineering from Hongik University, Korea, in 2005 and 2007, respectively. Mr. Oh is currently a research scientist at LG Chem. Ltd. His research interests include nanoscale heat transfer, nanotubes and fuel cells and molecular simulation technology. Seungho Park received his B.S. and M.S. degrees in Mechanical Engineering from Seoul National University, Korea, in 1981 and 1983, respectively. He then received his Ph.D. degree from U.C. Berkeley, U.S.A. in 1989. Dr. Park is currently a Professor at the department of Mechanical and System Design Engineering at Hongik University in Seoul, Korea. He served as a director of general affairs of KSME. Dr. Park’s research interests include micro and nanoscale heat transfer, molecular dynamics simulation and silicon crystallization technologies for displays.     

Characteristics of Sn-2.5Ag flip chip solder joints under thermal shock test conditions

The interfacial reaction between Cu pad coated with Au/Ni and solder bump of flip chip package, using Sn97.5wt.%-Ag2.5wt%, was studied under thermal shock stress. All joints were subjected to thermal shock test with −65°C/+150°C temperature range. For the Sn-2.5Ag solder, a scallop-like (Cu,Ni)₆Sn₅ intermetallic compound was formed in the solder matrix after 20 cycles of thermal shock. (Cu,Ni)₆Sn₅ was detached from the interface as (Ni,Cu)₃Sn₄ grew underneath the (Cu,Ni)₆Sn₅ IMC(Intermetallic Compound), whereas the elements of Sn, Ni and Cu were moved by interdiffusion at the interface between solder alloy and Cu pad. The composition of the IMCs in the solder joints and elemental distribution across the joint interfaces were quantitatively measured with EPMA (electron probe micro analysis). Finally, it was found that the crack initiation point and its propagation path could be influenced by the thermal shock conditions, two underfills, and their properties. This paper was recommended for publication in revised form by Associate Editor Chongdu Cho Kyoung Chun Yang received his B.E. and M.E. degrees in Mechanical Engineering from Chung-Ang University, Korea, in 2006 and 2008, respectively. His research interests include reliability in electronic packages, micro joints evaluation, advanced IC packaging/assembly technologies. Seong Hyuk Lee received his Ph. D. degree in Mechanical Engineering from Chung-Ang University, Korea, in 1999. Dr. Lee is currently an Associate Professor at the School of Mechanical Engineering of Chung-Ang University in Seoul, Korea. His research interests are mainly in the micro/nanoscale energy conversion and transport, the computational physics associated with thin film optics, and thermal and fluid engineering. Jong-Min Kim received his B.E. and M.E. degrees in Mechanical Engineering from Chung-Ang University, Korea, in 1997 and 1999, respectively. He then received his Ph.D. degree in Manufacturing Science from Osaka University, Japan, in 2002. Dr. Kim is currently an Associate Professor at the School of Mechanical Engineering at Chung-Ang University in Seoul, Korea. He has been mainly engaged in the fields of the interconnection & packaging technology in microelectronics and the intelligent assembly process in micro/nano systems. Young Ki Choi received his B.E. and M.E. degrees in Mechanical Engineering from Seoul National University, Korea, in 1978 and 1980, respectively. He then received his Ph.D. degree in Manufacturing Science from Univ. of California, Berkeley, U.S.A., in 1986. Dr. Choi is currently a Professor at the School of Mechanical Engineering at Chung-Ang University in Seoul, Korea. He has been mainly engaged in the fields of the heat transfer in micro-nano systems and the numerical analysis of the heat transfer system. Dave F. Farson received B.S. and M.S. degrees in Welding Engineering and Ph.D. degree in Electrical Engineering from The Ohio State University in 1987. He worked at Westinghouse R&D and Applied Research Laboratory at Penn State University before returning Ohio State University in 1995, where he is currently an Associate Professor in the Department of Integrated Systems Engineering. He is a past-president and Fellow of the Laser Institute of America and was co-editor of its Handbook of Laser Materials Processing. He is also active in the American Welding Society. He does research in laser materials processes and materials joining for a range of applications including biomedical and electronics device fabrication. Young Eui Shin received his B.E.degree Mechanical Engineering from Chung-Ang University in Korea, and M.S and Ph.D degrees from Nihon Univ. and Osaka Univ. in 1985 and 1992 respectively. He worked as principal researcher in the Technical central lab of Daewoo Heavy industry from 1985 to 1988, and as a chief researcher in Technical Center of Samsung Electronics from 1992 to 1994. At present, he is a Professor at the School of Mechanical Engineering, Chung-Ang Univ., in Korea. He is also working as President, Korea Micro Joining Association. He has been mainly engaged in eco friendly materials application for micro system packaging and reliability evaluation for micro joints.     

Experimental and numerical studies on the thermal analysis of the plate in indirectly fired continuous heat treatment furnace

Experimental and numerical studies were performed by considering convective and radiative heat transfer to predict the transient thermal behavior of a plate in an indirectly fired continuous heat treatment furnace. The temperature profiles in the plate were determined by solving the transient one-dimensional heat conduction equation in conjunction with appropriate boundary conditions by using a time marching scheme. The results obtained from the transient analysis were substantiated by comparing with experimental results. Additionally, parametric investigations were performed to examine how the thermal behavior of the plate is affected by plate and refractory emissivities, charging temperature and residence time of the plate, gas temperature of the work and drive sides of the heat treatment furnace, and plate thickness. This paper was recommended for publication in revised form by Associate Editor Ohchae Kwon Young-Deuk Kim is a graduate student at Hanyang University in Seoul, Korea. He earned his B.S. in Mechanical Engineering from Korea Maritime University in 2002 and his M.S. in mechanical engineering from Hanyang university in 2004. His current research areas are modeling of automotive aftertreatment catalysts, optimal design of thermal systems, and phase change modeling with free surface flow. Deok-Hong Kang is a senior researcher at the RIST (Research Institute of Industrial Science and Technology) in Pohang, Korea. He earned his B.S. and M.S. in mechanical engineering from Hanyang University in 1989 and 1993, respectively, and his Ph.D. in mechanical engineering from POSTECH in 2004. His current research areas are mathematical modeling for combustion control, furnace optimization control system, and energy saving engineering in all kinds of furnaces. Woo-Seung Kim is a professor in mechanical engineering at Hanyang University in Ansan, Korea. He earned his B.S. in Mechanical Engineering in 1981 from Hanyang University and his M.S. and Ph.D. in mechanical engineering from North Carolina State University in 1986 and 1989, respectively. His current research areas are modeling of automotive aftertreatment systems, inverse heat transfer problems, optimal design of thermal systems, and phase change heat transfer problems with free surface flow.     

Numerical simulation of displacement instabilities of surface grooves on an alumina forming alloy during thermal cycling oxidation

Displacement instability of the thermally grown oxide (TGO) is a fundamental source of failure in thermal barrier systems. In this work, a finite element analysis has been performed to analyze the displacement instability occurring at a heat resistant metal with superficial TGO subjected to thermal cycling. Lateral and in-plane growth of the TGO which happens during high temperature is simulated by means of material property change from the substrate metal to the TGO. Most of the material properties including the TGO growth are based on the results experimentally obtained in-house. Results of the finite element analyses agree well with the experimental observation, which proves the accuracy and validity of this simulation. The technique will be useful for future work on more complicated phenomena such as deformation under thermo-mechanical cycling. This paper was recommended for publication in revised form by Associate Editor Maenghyo Cho Jun Ding received his B.S. degree in Mechanical Engineering from Chongqing Institute of Technology, China, in 2000. He then received his M.S. degree from Chongqing University, China, in 2004. Currently a Ph. D candidate at the Graduate School of Mechanical Systems Engineering at Chonnam National University in Gwangju, Korea, he is mainly working on the theoretical and numerical analyses of mechanical behaviors of various materials. Feng-Xun Li received his B.S. degree from the Department of Mechanical Engineering of Yanbian University, China, in 2005. He then received his M.S. degree from Chonnam National University, Korea, in 2007. He is currently a Ph. D candidate at the Graduate School of Mechanical Systems Engineering at Chonnam National University in Gwangju, Korea and is mainly working on the deformation mechanism of thermally grown oxide. Ki-Ju Kang received his B.S. degree in Mechanical Engineering from Chonnam National University, Korea, in 1981. He then received his M.S. and Ph.D. degrees from Korea Advanced Institute of Science and Technology in 1983 and 1988, respectively. Dr. Kang is currently a Professor at the School of Mechanical Systems Engineering at Chonnam National University in Gwangju, Korea. His laboratory is designated as a national research laboratory. His research interests include the optimal designs and manufacturing technologies of various types of porous cellular metal and mechanical behaviors of a thermally grown oxide at high temperature.