Process damage free thin-film GaAs solar cells by epitaxial liftoff with GaInP window layer

We report on process damage free thin-film GaAs cells detached from the GaAs substrates. GaAs cells grown by gas-source MBE were thinned by the epitaxial liftoff (ELO) technique. Photoluminescence spectroscopy showed a peak splitting in the band emission, indicating that a strain was induced in the thin-film cell fixed on the quartz glass substrate. The strain, however, was found not to affect the quality of the thin-film cells, based on the fact that the peak intensity was almost twice that before ELO. The thin-film GaAs cells showed no evidence of degradation in diode characteristics and spectral responses. The keys to avoiding damage on the active region of the solar cell during the thinning process are the introducing a GaInP window layer and improving the thin film process including metallization on thin film cells. These results demonstrates that the thinning and transfer processes dol-not affect the quality of the active region of the cells.     

用于高效级联太阳电池的ZnSe材料研究

研究了用于高效Znse／GaAs/Ge(硒化锌绅化镓／锗)级联太阳电池顶电池的ZnSe材料。用MBE技术制备了ZnSe p-n结样品，测量了其外量子效率；提出了改进ZnSe顶电池性能的方法；分析了ZnSe／GaAs／Ge结构比GaInP／GaAs／Ge结构的优越之处。     

Optimal growth procedure of GaInP/GaAs heterostructure for high-efficiency solar cells

We have developed an optimal growth procedure for gas-source MBE production of a GaInP/GaAs heterointerface. The interface quality is crucial to obtaining high-performance GaAs solar cells with a GaInP barrier layer because minority carrier lifetime depends strongly on the interface structure. In situ Reflective High-Energy Electron Diffraction (RHEED) observation during the growth across the GaInP/GaAs heterointerface revealed that the phosphorus atoms are replaced by arsenic atoms in the near-interface region of the GaInP layer, and a transient layer acting as a carrier trap is formed. Introduction of a GaP layer into the interface was found to be effective in suppressing carrier loss. From Composition Analysis by Thickness Fringe-Transmission Electron Microscopy (CAT-TEM) images, it was also found that the optimum thickness of inserted GaP to avoid the generation of misfit dislocations is 1 nm.     

Light-splitting photovoltaic system utilizing two dual-junction solar cells

There are many difficulties limiting the further development of monolithic multi-junction solar cells, such as the growth of lattice-mismatched material and the current matching constraint. As an alternative approach, the light-splitting photovoltaic system is investigated intensively in different aspects, including the energy loss mechanism and the choice of energy bandgaps of solar cells. Based on the investigation, a two-dual junction system has been implemented employing lattice-matched GaInP/GaAs and InGaAsP/InGaAs cells grown epitaxially on GaAs and InP substrates, respectively.     

26.1% thin-film GaAs solar cell using epitaxial lift-off

The epitaxial lift-off technique can be used to separate a III-V solar cell structure from its underlying GaAs substrate. Processing a thin-film cell is somewhat different from a regular cell on substrate. In this work a number of critical issues, e.g., a low-temperature anneal front contact and the metal mirror on backside of the thin-film are optimized. Together with an improved active layer material quality, grid mask and anti-reflection coating this leads to thin-film cells as good as cells on a substrate, with record efficiencies for single junction GaAs solar cells of 26.1% for both cell types.     

III–V compound multi-junction solar cells: present and future

As a result of top cell material quality improvement, development of optically and electrically low-loss double-hetero structure tunnel junction, photon and carrier confinements, and lattice-matching between active cell layers and substrate, the last 15 years have seen large improvements in III–V compound multi-junction (MJ) solar cells. In this paper, present status of R&D program for super-high-efficiency MJ cells in the New Sunshine Project in Japan is presented. InGaP/InGaAs/Ge monolithic cascade 3-junction cells with newly recorded efficiency of 31.7% at AM1.5 (1-sun) were achieved on Ge substrates, in addition to InGaP/GaAs//InGaAs mechanically stacked 3-junction cells with world-record efficiency of 33.3%. Future prospects for realizing super-high-efficiency and low-cost MJ solar cells are also discussed.     

Short-circuit current enhancement in Bragg stack multi-quantum-well solar cells for multi-junction space cell applications

GaInP/GaAs tandem cells are limited by the current generated in the bottom GaAs junction. Strain-balanced multi-quantum well (MQW) solar cells offer a way of achieving a lower band gap for the lower junction, whilst retaining the lattice parameter of GaAs, and avoiding non-radiative recombination through dislocations. Further, the addition of a distributed Bragg reflector (DBR) allows the possibility of light not absorbed by the wells being reflected back into the structure, whilst allowing sub-well band-gap light through to a third Ge junction. Experimental results are presented from MQW cells grown with and without DBRs. These show a higher internal quantum efficiency in the 880 nm–1 μm region without detriment to the bulk response, when compared to MQW cells without DBRs.     

Over 27% efficiency GaAs/InGaAs mechanically stacked solar cell

We have applied an InGaAs solar cell (band GAP = 0.75 eV) to the bottom cell of the super-high-efficiency tandem solar cell aiming an over 35% conversion efficiency. The InGaAs cell which is lattice-matched to the InP substrate showed the efficiency of 5.5% under the GaAs substrate with low carrier concentration. Combining with the GaAs cell by means of a mechanically stacking technique, we obtained an efficiency of 28.8% at air mass (AM) 1.5, 1-sun. This result suggests the possibility of the cells with the efficiency of over 35% with combining a GalnP/GaAs monolithic tandem cell and the InGaAs cell (or InGaAsP cell).     

Super high-efficiency multi-junction and concentrator solar cells

III–V compound multi-junction (MJ) (tandem) solar cells have the potential for achieving high conversion efficiencies of over 50% and are promising for space and terrestrial applications.We have proposed AlInP–InGaP double hetero (DH) structure top cell, wide-band gap InGaP DH structure tunnel junction for sub cell interconnection, and lattice-matched InGaAs middle cell. In 2004, we have successfully fabricated world-record efficiency concentrator InGaP/InGaAs/Ge 3-junction solar cells with an efficiency of 37.4% at 200-suns AM1.5 as a result of widening top cell band gap, current matching of sub cells, precise lattice matching of sub cell materials, proposal of InGaP–Ge heteroface bottom cell, and introduction of DH-structure tunnel junction. In addition, we have realized high-efficiency concentrator InGaP/InGaAs/Ge 3-junction solar cell modules (with area of 7000 cm²) with an out-door efficiency of 27% as a result of developing high-efficiency InGaP/InGaAs/Ge 3-junction cells, low optical loss Fresnel lens and homogenizers, and designing low thermal conductivity modules.Future prospects are also presented. We have proposed concentrator III–V compound MJ solar cells as the 3rd-generation solar cells in addition to 1st-generation crystalline Si solar cells and 2nd-generation thin-film solar cells. We are now challenging to develop low-cost and high output power concentrator MJ solar cell modules with an output power of 400 W/m² for terrestrial applications and high-efficiency, light-weight and low-cost MJ solar cells for space applications.     

Numerical simulation and performance measure of highly efficient GaP/InP/Si multi‐junction solar cell

A novel multi‐junction GaP/InP/Si solar cells with improved p++AlGaAs/n++ AlGaAs tunnel junction model is designed using the Synopsys/RSoft/Solar cell utility software. The optical and electrical simulations of this cell are performed using the 2D full‐wave and solar cell utility, resulting in an open circuit voltage of 3.02 V, short circuit current density of 15.942 mA/cm², fill factor of 82.7%, and power conversion efficiency of 44.23%. Then, an optimization study of a function of variation in thickness of different layers is performed. Simulation results of the optimized structure under AM 1.5G condition showed a small improvement in the short circuit current density by 0.38%, efficiency by 0.375%, whereas the fill factor and open circuit voltage are maintained the same. The proposed multi‐junction solar cell has reported the highest power conversion efficiency of 44.397% among the III–V triple junction solar cells designed already. Copyright © 2017 John Wiley & Sons, Ltd.     

Multi-junction III–V solar cells: current status and future potential

Our recent R&D activities of III–V compound multi-junction (MJ) solar cells are presented. Conversion efficiency of InGaP/InGaAs/Ge has been improved up to 31–32% (AM1.5) as a result of technologies development such as double hetero-wide band-gap tunnel junction, InGaP–Ge hetero-face structure bottom cell, and precise lattice-matching of InGaAs middle cell to Ge substrate by adding indium into the conventional GaAs layer. For concentrator applications, grid structure has been designed in order to reduce the energy loss due to series resistance, and world-record efficiency InGaP/InGaAs/Ge 3-junction concentrator solar cell with an efficiency of 37.4% (AM1.5G, 200-suns) has been fabricated. In addition, we have also demonstrated high-efficiency and large-area (7000 cm²) concentrator InGaP/InGaAs/Ge 3-junction solar cell modules of an outdoor efficiency of 27% as a result of developing high-efficiency InGaP/InGaAs/Ge 3-junction cells, low optical loss Fresnel lens and homogenizers, and designing high thermal conductivity modules.Future prospects are also presented. We have proposed concentrator III–V compound MJ solar cells as the 3rd generation solar cells in addition to 1st generation crystalline Si solar cells and 2nd generation thin-film solar cells. We are now developing low-cost and high output power concentrator MJ solar cell modules with an output power of 400 W/m² for terrestrial applications.     

Flexible amorphous and microcrystalline silicon tandem solar modules in the temporary superstrate concept

Encapsulated and series-connected amorphous silicon (a-Si:H) and microcrystalline silicon (μc-Si:H) based thin film silicon solar modules were developed in the superstrate configuration using an aluminum foil as temporary substrate during processing and a commodity polymer as permanent substrate in the finished module. For the development of μc-Si:H single junction modules, aspects regarding TCO conductivity, TCO reduction, deposition uniformity, substrate temperature stability and surface morphology were addressed. It was established that on sharp TCO morphologies where single junction μc-Si:H solar cells fail, tandem structures consisting of an a-Si:H top cell and a μc-Si:H bottom cell can still show a good performance. Initial aperture area efficiencies of 8.2%, 3.9% and 9.4% were obtained for fully encapsulated amorphous silicon (a-Si:H) single junction, microcrystalline silicon (μc-Si:H) single junction and a-Si:H/μc-Si:H tandem junction modules, respectively.     

Epitaxial lift-off process for GaAs solar cell on Si substrate

This research has established the process to transplant GaAs solar cells from GaAs substrate to Si substrate without degrading the conversion efficiency. The conversion efficiency of GaAs solar cell bonded to Si substrate using epitaxial lift-off process is almost the same as that grown on GaAs substrate and is superior to that grown on Si substrate by heteroepitaxy.     

a-Si/mc-Si hybrid solar cell using silicon sheet substrate

A hybrid junction solar cell with amorphous silicon (a-Si) and multicrystalline silicon (mc-Si) was fabricated using a mc-Si sheet substrate, which is produced directly from molten silicon using a novel rotational solidification method. The efficiency of 11.6% was obtained for the hybrid junction cell, while 10.2% for the single junction cell made of a mc-Si sheet substrate, which confirmed that the hybrid structure is effective to improve the solar cell property made of a mc-Si substrate. With introducing light trapping structure, the efficiency was improved to be 12.0%. Moreover, the possibility of Jsc improvement was investigated using the advanced light trapping structure. Jsc of 15.6 mA/cm² was obtained and it was confirmed that the hybrid junction is a promising structure.     

High-performance concentrator tandem solar cells based on IR-sensitive bottom cells

Computer simulations of two-junction, concentrator tandem solar cell performance show that IR-sensitive bottom cells are required to achieve high efficiencies. Based on this conclusion, two novel concentrator tandem designs are under investigation: (1) a mechanically stacked, four-terminal GaAs/GaInAsP (0.95 eV) tandem, and (2) a monolithic, lattice-matched, three-terminal InP/GaInAs tandem. In preliminary experiments, terrestrial concentrator efficiencies exceeding 30% have been achieved with each of the above tandem designs. Methods for improving the efficiency of each tandem type are discussed.     

Degradation behaviors of electrical properties of GaInP/GaAs/Ge solar cells under <200 keV proton irradiation

The degradation effects of the GaInP/GaAs/Ge triple-junction solar cells irradiated by <200 keV protons are investigated on the basis of the spectral response analysis and measurements of electric property. The experimental results show that with increasing proton fluence I_sc, V_oc and P_max decrease obviously. The proton energy exhibits an important influence on the degradation effects of the triple-junction cells dependent on the proton penetration range in the cells. As the proton energy is lower than 100 keV, irradiation-induced damage occurs in the top cell, while the irradiation with proton energy higher than 100 keV causes damage mainly in the middle sub-cells. Comparing the changes in the electrical properties of the triple-junction cells, a conclusion can be made that the GaAs middle sub-cell plays a major role in leading to more severe degradation. In this case, the 170 keV protons are suggested to be used to evaluate the performance of the GaAs triple-junction solar cells, for they can produce more severe degradation effects.     

Controlled nucleation of thin microcrystalline layers for the recombination junction in a-Si stacked cells

In high-efficiency a-Si : H based stacked cells, at least one of the two layers that form the internal n/p junction has preferentially to be microcrystalline so as to obtain sufficient recombination at the junction [1–6]. The crucial point is the nucleation of a very thin μc-Si : H layer on an amorphous (i-layer) substrate [2, 4]. In this study, fast nucleation is induced through the treatment of the amorphous substrate by a CO₂ plasma. The resulting n-layers with a high crystalline fraction were, however, found to reduce the V_oc when incorporated in tandem cells. The reduction of the V_oc could be restored only by a precise control of the crystalline fraction of the n-layer. As a technologically more feasible alternative, we propose a new, combined n-layer, consisting of a first amorphous layer for a high V_oc, and a second microcrystalline layer, induced by CO₂ treatment, for a sufficient recombination at the n/p junction. Resulting tandem cells show no V_oc losses compared to two standard single cells, and an efficient recombination of the carriers at the internal junction as proved by the low series resistance (15 Ωcm²) and the high FF ( 75%) of the stacked cells.     

The effects of temperature and light concentration on the GaInP/GaAs multijunction solar cell’s performance

Monolithic Ga_0.49In_0.51P/GaAs cascade solar cells with a p⁺/n⁺ GaAs tunnel junction were grown by MOCVD technique. The variation of the photovoltage, photocurrent, fill factor, efficiency, I–V characteristics and spectral response under different temperatures (25–75 °C), and light intensity values (1–40 sun), were investigated experimentally.The open-circuit voltage of the multijunction cell decreases with the temperature increase at a rate of 5.5 mV/°C. The efficiency of the cascade structure under investigation was increased with an increase in the light concentration up to a point where the series resistance and the tunnel junction effects become significant.     

Base limited carrier transport and performance of double junction rear point contact silicon solar cells

Rear point contact (locally diffused) solar cells with double collecting p/n junctions are investigated through numerical three-dimensional simulation and comparison with corresponding single junction solar cells. Their illuminated I–V characteristics are simulated and the series resistance of both structures is calculated. Results are presented which show the influence of the additional collecting junction to the cell's series resistance and performance. It is also shown that by biasing both junctions under slightly different voltages, the efficiency of the cell slightly increases.     

Computer modelling of current matching in a-Si : H/a-Si : H tandem solar cells on textured TCO substrates

Computer modelling is used as a tool for optimising a-Si : H/a-Si : H tandem cells on textured substrate in order to achieve current matching between the top and bottom cell. To take light scattering at the textured interfaces of the cell into account, we developed a multirough-interface optical model which was used for calculating the absorption profiles in the tandem cells. In order to simulate multi-junction solar cell as a complete device we implemented a novel model for tunnel/recombination junction (TRJ), which combines the trap-assisted tunnelling and enhanced carrier transport in the high-field region of the TRJ.We investigated the influence of light scattering and thickness of the intrinsic layer of the bottom cell on the optimal ratio i2/i1 between the thicknesses of the bottom (i2) and top (i1) intrinsic layers in the current-matched cell. The simulation results show that increasing amount of scattering at the textured interfaces leads to a lower ratio i2/i1 in the current-matched cell. This ratio depends on the thickness of the intrinsic layer of the bottom cell. The simulation results demonstrate that a-Si : H/a-Si : H tandem cell with 300 nm thick intrinsic layer in the bottom cell exhibits higher efficiency than the cell with 500 nm thick bottom intrinsic layer.