Challenges and performance limitations of high-k and oxynitride gate dielectrics for 90/65 nm CMOS technology

For low power applications, the increase of gate leakage current, caused by direct tunneling in ultra-thin oxide films, is the crucial factor eliminating conventional SiO₂-based gate dielectrics in sub-90 nm CMOS technology development. Recently, promising performance has been demonstrated for poly-Si/high-k and poly-Si/SiON gate stacks in addressing gate leakage requirements for low power applications. However, the use of poly-Si gate electrodes on high-k created additional issues such as channel mobility and reliability degradations, as well as Fermi level pinning of the effective gate work function. Therefore, oxynitride gate dielectrics are being proposed as an intermediate solution toward the sub-65/45 nm nodes. Apparently, an enhanced SiON gate dielectric stack was developed and reported to achieve high dielectric constant and good interfacial properties. The purpose of this paper is to provide a comprehensive review some of the device performance and limitation that high-k and oxynitride as dielectric materials are facing for sub-65/45 nm node.     

A quantum mechanical mobility model for scaled NMOS transistors with ultra-thin high-K dielectrics and metal gate electrodes

A quantum mechanical model of electron mobility for scaled NMOS transistors with ultra-thin SiO₂/HfO₂ dielectrics (effective oxide thickness is less than 1 nm) and metal gate electrode is presented in this paper. The inversion layer carrier density is calculated quantum mechanically due to the consideration of high transverse electric field created in the transistor channel. The mobility model includes: (1) Coulomb scattering effect arising from the scattering centers at the semiconductor–dielectric interface, fixed charges in the high-K film and bulk impurities, and (2) surface roughness effect associated with the semiconductor–dielectric interface. The model predicts the electron mobility in MOS transistors will increase with continuous dielectric layer scaling and a fixed volume trap density assumption in high-K film. The Coulomb scattering mobility dependence on the interface trap density, fixed charges in the high-K film, interfacial oxide layer thickness and high-K film thickness is demonstrated in the paper.     

Phonon-scattering effects in CNT-FETs with different dimensions and dielectric materials

The impact of acoustic and optical phonon scattering on the performance of CNT-FETs is investigated using a full-quantum transport model within the NEGF formalism. Different gate lengths, dielectric materials and chiralities are considered. It is shown that the use of a high-κ dielectric lowers the off-current dominated by phonon-assisted band-to-band tunneling. The device scalability is demonstrated: with the oxide thickness fixed to 1.5 nm, good performance is obtained with 15 nm and 10 nm gate lengths with SiO₂ and HfO₂ gate dielectrics, respectively. The role of phonon scattering in CNT-FETs of different chiralities is investigated for the HfO₂ devices. A similar analysis has also been carried out for source/drain underlap geometries. The results confirm that the calculation of the off-currents and delay times is strongly influenced by phonon scattering.     

Scaling the MOSFET gate dielectric: From high-k to higher-k? (Invited Paper)

We discuss options for metal–oxide-semiconductor field-effect transistor (MOSFET) gate stack scaling with thin titanium nitride metal gate electrodes and high-permittivity (‘high-k’) gate dielectrics, aimed at gate-first integration schemes. Both options are based on further increasing permittivity of the dielectric stack. First, we show that hafnium-based stacks such as TiN/HfO₂ can be scaled to capacitance equivalent thickness in inversion (T_inv) of 10 Å and equivalent oxide thickness (EOT) of 6 Å by using silicon nitride instead of silicon oxide as a high-k/channel interfacial layer. This is based on the higher dielectric constant of Si₃N₄ and on its resistance to oxidation. Although the nitrogen introduces positive fixed charges, carrier mobility is not degraded. Secondly, we investigate whether Ti-based ‘higher-k’ dielectrics have the potential to ultimately replace Hf. We discuss oxygen loss from TiO₂ as a main challenge, and identify two migration pathways for such oxygen atoms: In addition to well-known down-diffusion and channel Si oxidation, we have newly observed oxygen up-diffusion through the TiN metal gate, forming SiO₂ at the poly-Si contact. We further address the performance of Si₃N₄ and HfO₂ as oxygen barrier layers.     

Temperature dependence of electrical properties for MOS capacitor with HfO2/SiO2 gate dielectric stack

We investigated the temperature dependence of C–V and I–V characteristics in p-type Metal Oxide Semiconductor (MOS) capacitors with HfO₂/SiO₂ dielectric stacks. Dramatic degradation in the C–V characteristics at/over the measurement temperature of 125 °C was observed, which was caused by the increased effective oxide thickness, oxide trapped charge density, and interfacial density of state (D_it) with rising temperature during bias temperature stress. In the accumulation region, the leakage current density displayed strong temperature dependence in the ?3 V<Vg<0 V region, as expected for the direct tunneling compared to the trap-assisted component (DT+TAT) effect. The conduction mechanism was transformed into Fowler–Nordheim (FN) tunneling (weak T and Vg dependence) from DT+TAT (strong T and Vg dependence) at Vg <?3 V, which was confirmed by FN tunneling fitting. According to the conventional Shockley–Read–Hall model, the different levels in D_it were found at various measurement temperatures to interpret the strong temperature dependence and weak Vg dependence inversion current property.     

NBTI degradation effect on advanced-process 45 nm high-k PMOSFETs with geometric and process variations

Negative bias temperature instability (NBTI) has become an important reliability concern for nano-scaled complementary metal oxide (CMOS) devices. This paper presents the effect of NBTI for a 45 nm advanced-process high-k dielectric with metal gate PMOS transistor. The device had incorporated advanced-process flow steps such as stress engineering and laser annealing in order to achieve high on-state drain current drive performance. To explore NBTI effects on an advanced-process sub-micron device, the 45 nm high-k PMOS transistor was simulated extensively with a wide range of geometric and process variations. The device was simulated at varying thicknesses in the dielectric layer, oxide interfacial layer, metal gate and polysilicon layer. In order to observe the NBTI effect on process variation, the NBTI degradation of the 45 nm advanced-process PMOS is compared with a 45 nm PMOS device which does not employ process-induced stress and incorporates the conventional rapid thermal annealing (RTA) as compared to the laser annealing process which is integrated in the advanced-process device flow. The simulation results show increasing degradation trend in terms of the drain current and threshold voltage shift when the thicknesses of the dielectric layer, oxide layer as well as the metal gate are increased.     

Positive bias temperature instabilities on sub-nanometer EOT FinFETs

PBTI degradation on FinFETs with HfO₂/TiN gate stack (EOT < 1 nm) is studied. Thinner TiN layer decreases interfacial oxide thickness, and reduces PBTI lifetime. This behavior is consistent with the results in planar devices. Corner rounding effect on PBTI is also analyzed. Finally, charge pumping measurements on devices with several fin widths devices apparently show a higher density of defects in the top-wall high-κ oxide than in the sidewall of the fin. This could explain more severe PBTI degradation.     

Mechanism of positive charge generation in the bulk of HfAlO/SiO2 stack

We have investigated electrical stress-induced positive charge buildup in a hafnium aluminate (HfAlO)/silicon dioxide (SiO₂) dielectric stack (equivalent oxide thickness = 2.63 nm) in metal–oxide–semiconductor (MOS) capacitor structures with negative bias on the TaN gate. Various mechanisms of positive charge generation in the dielectric have been theoretically studied. Although, anode hole injection (AHI) and valence band hole tunneling are energetically favorable in the stress voltage range studied, the measurement results can be best explained by the dispersive proton transport model.     

Characterization of scaled MANOS nonvolatile semiconductor memory (NVSM) devices

We have modeled and characterized scaled Metal–Al₂O₃–Nitride–Oxide–Silicon (MANOS) nonvolatile semiconductor memory (NVSM) devices. The MANOS NVSM transistors are fabricated with a high-K (K_A = 9) blocking insulator of ALD deposited Al₂O₃ (8 nm), a LPCVD silicon nitride film (8 nm) for charge-storage, and a thermally grown tunneling oxide (2.2 nm). A low voltage program (+8 V, 30 μs) and erase (?8 V, 100 ms) provides an initial memory window of 2.7 V and a 1.4 V window at 10 years for an extracted nitride trap density of 6 × 10¹⁸ traps/cm³ eV. The devices show excellent endurance with no memory window degradation to 10⁶ write/erase cycles. We have developed a pulse response model of write/erase operations for SONOS-type NVSMs. In this model, we consider the major charge transport mechanisms are band-to-band tunneling and/or trap-assisted tunneling. Electron injection from the inversion layer is treated as the dominant carrier injection for the write operation, while hole injection from the substrate and electron injection from the gate electrode are employed in the erase operation. Meanwhile, electron back tunneling is needed to explain the erase slope of the MANOS devices at low erase voltage operation. Using a numerical method, the pulse response of the threshold voltages is simulated in good agreement with experimental data. In addition, we apply this model to advanced commercial TANOS devices.     

A low voltage SANOS nonvolatile semiconductor memory (NVSM) device

In this paper, we present a new Polysilicon–Aluminum Oxide–Nitride–Oxide–Silicon (SANOS) device structure suitable for future nonvolatile semiconductor memories. Replacing SiO₂ with a high-K material, Al₂O₃ (K_f = 9) as the top blocking layer of the conventional SONOS device increases the electric field across the tunnel oxide, while reducing the electric field across the blocking layer with its dielectric constant during write and erase operations. Therefore, this new device can achieve lower programming voltages and faster programming speed than the conventional SONOS device. We have fabricated SANOS capacitors with 2 nm tunnel oxide, 5 nm silicon nitride and 8 nm aluminum oxide and studied the programming speed and charge retention characteristics of the new devices. These new SANOS devices achieve a 2 V reduction in the programming voltages with 2.1 V initial memory window.     

Gate leakage properties of MOS devices with tri-layer high-k gate dielectric

Gate leakage of deep-submicron MOSFET with stack high-k dielectrics as gate insulator is studied by building a model of tunneling current. Validity of the model is checked when it is used for MOSFET with SiO₂ and high-k dielectric material as gate dielectrics, respectively, and simulated results exhibit good agreement with experimental data. The model is successfully used for a tri-layer gate-dielectric structure of HfON/HfO₂/HfSiON with a U-shape nitrogen profile and a like-Si/SiO₂ interface, which is proposed to solve the problems of boron diffusion into channel region and high interface-state density between Si and high-k dielectric. By using the model, the optimum structural parameters of the tri-layer dielectric can be determined. For example, for an equivalent oxide thickness of 2.0 nm, the tri-layer gate-dielectric MOS capacitor with 0.3-nm HfON, 0.5-nm HfO₂ and 1.2-nm HfSiON exhibits the lowest gate leakage.     

Improved sensing characteristics of MISiC Schottky-diode hydrogen sensor by using HfO2 as gate insulator

Hafnium dioxide deposited by RF sputtering is used as the gate insulator of metal–insulator–silicon–carbide (MISiC) Schottky-diode hydrogen sensors. Sensors with different gate insulator thicknesses are fabricated for investigation. Their hydrogen-sensing properties are compared with each other by taking measurements at various temperatures and hydrogen concentrations using a computer-controlled measurement system. Experimental results show that for the same insulator thickness, the HfO₂ sensor is more sensitive than its SiO₂ counterpart. This should be mainly attributed to the larger barrier-height at the Pt/HfO₂ interface which can reduce the current of the sensor before hydrogen exposure. Moreover, the sensitivity initially increases with the thickness of the HfO₂ film because a thicker oxide layer can provide a larger barrier-height reduction upon hydrogen exposure. However, further increasing the thickness of the HfO₂ dielectric beyond about 3.3 nm reduces the sensitivity, possibly due to more trapped charges in thicker high-k dielectric which can screen the effect of the polarized hydrogen layer.     

Impact of the gate stack on the electrical performances of 3D multi-channel MOSFET (MCFET) on SOI

In this study, we integrate and compare the electrical performances of metal/high-K embedded gates in 3D multi-channel CMOSFETs (MCFETs) on SOI. The electrical characteristics of embedded gates obtained by filling cavities with TiN/HfO₂, TiN/SiO₂ or N⁺ poly-Si/SiO₂ are compared to a planar reference. In particular, we investigate electron and hole mobility behaviours (300 K down to 20 K) in embedded and planar structures, the gate leakage current and the negative bias temperature instability (NBTI). Despite a lower mobility, TiN/HfO₂ gate stack demonstrates the best I_ON/I_OFF compromise and exhibits NBTI life time higher than 10 years up to 1.3 V.     

Electrical characterization of high-k gate dielectrics fabricated using plasma oxidation and post-deposition annealing of a Hf/SiO2/Si structure

High permittivity (high-k) gate dielectrics were fabricated using the plasma oxidation of Hf metal/SiO₂/Si followed by the post-deposition annealing (PDA), which induced a solid-phase reaction between HfO_x and SiO₂. The oxidation time and PDA temperature affected the equivalent oxide thickness (EOT) and the leakage current density of the high-k dielectric films. The interfacial structure of the high-k dielectric film/Si was transformed from HfO_x/SiO₂/Si to HfSi_xO_y/Si after the PDA, which led to a reduction in EOT to 1.15 nm due to a decrease in the thickness of SiO₂. These high-k dielectric film structures were investigated by X-ray photoelectron spectroscopy. The leakage current density of high-k dielectric film was approximately four orders of magnitude lower than that of SiO₂.     

Influence of processing and annealing steps on electrical properties of InAlN/GaN high electron mobility transistor with Al2O3 gate insulation and passivation

We report on preparation and electrical characterization of InAlN/AlN/GaN metal–oxide–semiconductor high electron mobility transistors (MOS HEMTs) with Al₂O₃ gate insulation and surface passivation. About 12 nm thin high-κ dielectric film was deposited by MOCVD. Before and after the dielectric deposition, the samples were treated by different processing steps. We monitored and analyzed the steps by sequential device testing. It was found that both intentional (ex situ) and unintentional (in situ before Al₂O₃ growth) InAlN surface oxidation increases the channel sheet resistance and causes a current collapse. Post deposition annealing decreases the sheet resistance of the MOS HEMT devices and effectively suppresses the current collapse. Transistors dimensions were source-to-drain distance 8 μm and gate width 2 μm. A maximum transconductance of 110 mS/mm, a drain current of ～0.6 A/mm (V_GS = 1 V) and a gate leakage current reduction from 4 to 6 orders of magnitude compared to Schottky barrier (SB) HEMTs was achieved for MOS HEMT with 1 h annealing at 700 °C in forming gas ambient. Moreover, InAlN/GaN MOS HEMTs with deposited Al₂O₃ dielectric film were found highly thermally stable by resisting 5 h 700 °C annealing.     

TCAD leakage current analysis of a 45 nm MOSFET structure with a high-<Emphasis Type="Italic">k</Emphasis> dielectric

The models of electrophysical effects builtinto Sentaurus TCAD have been tested. The models providing an adequate modeling of deep submicron high-k MOSFETs have been selected. The gate and drain leakage currents for 45 nm MOSFETs with polysilicon gate and SiO₂, SiO₂/HfO₂ and HfO₂ gate dielectrics have been calculated using TCAD. It has been shown that the replacement of the traditional SiO₂ gate oxide by an equivalent HfO₂ dielectric reduces the gate leakage current by several orders of magnitude due to the elimination of the impact of the tunneling effect. Besides, the threshold voltage, saturation drain current, mobility, transconductance, etc., degrade within a range of 10–20%.     

Quasi-damascene metal gate/high-k CMOS using oxygenation through gate electrodes

We present a novel metal gate/high-k complementary metal–oxide–semiconductor (CMOS) integration scheme with symmetric and low threshold voltage (V_th) for both n-channel (nMOSFET) and p-channel (pMOSFET) metal–oxide–semiconductor field-effect transistors. The workfunction of pMOSFET is modulated by oxygen in-diffusion (‘oxygenation’) through the titanium nitride metal gate without equivalent oxide thickness (EOT) degradation. A significant V_th improvement by 420 mV and an aggressively scaled capacitance equivalent thickness under channel inversion (T_inv) of 1.3 nm is achieved for the pFET by using a replacement process in conjunction with optimized oxygenation process. Immunity of nMOSFET against oxygenation process is demonstrated.     

Use of Al2O3 as inter-poly dielectric in a production proven 130 nm embedded Flash technology

We have successfully integrated 2 Mb arrays with SiO₂/Al₂O₃ stacks as inter-poly dielectric (IPD) fabricated in a proven 130 nm embedded Flash technology. Gate stack write/erase high voltages (HV) can be reduced by 3 V. Write/erase distributions show evidence of bit pinning which can be explained by barrier lowering along Al₂O₃ grain boundaries. Reliability assessment of the 2 Mb array reveals promising data retention and cycle endurance, indicating the absence of charge trapping in the high-k IPD. Despite several integration issues, these results demonstrate the high potential of Al₂O₃ IPDs in embedded Flash technologies.     

Compound semiconductor MOSFETs

Enhancement mode, high electron mobility MOSFET devices have been fabricated using an oxide high-κ gate dielectric stack developed using molecular beam epitaxy. A template layer of Ga₂O₃, initially deposited on the surface of the III-V device unpins the GaAs Fermi level while a (Gd_xGa_1−x)₂O₃ bulk ternary layer forms the highly resistive layer to reduce leakage current through the dielectric stack. A midgap interface state density of ∼2 × 10¹¹ cm⁻² eV⁻¹ and a dielectric constant of 20 are determined using electrical measurements.. N-channel MOSFETs with a gate length of 1 μm and a source-drain spacing of 3 μm show a threshold voltage, saturation current and transconductance of 0.11 V, 380 mA/mm and 250 mS/mm, respectively.     

Structural,compositional and electrical characterization of Si-rich SiOx layers suitable for application in light sensors

Metal-Oxide-Silicon (MOS) structures containing silicon nanoparticles (SiNPs) in three different gate dielectrics, single SiO_x layer (c-Si/SiNPs-SiO_x), two-region (c-Si/thermal SiO_x/SiNPs-SiO_x) or three-region (c-Si/thermal SiO₂/SiNPs-SiO_x/SiO₂) oxides, were prepared on n-type (100) c-Si wafers. The silicon nanoparticles were grown by a high temperature furnace annealing of sub-stoichiometric SiO_x films (x=1.15) prepared by thermal vacuum evaporation technique. Annealing in N₂ at 700 or 1000 °C leads to formation of amorphous or crystalline SiNPs in a SiO_x amorphous matrix with x=1.8 or 2.0, respectively. The three-region gate dielectric (thermal SiO₂/SiNPs-SiO₂/SiO₂) was prepared by a two-step annealing of c-Si/thermal SiO₂/SiO_x structures at 1000 °C . The first annealing step was carried out in an oxidizing atmosphere while the second one was performed in N₂. Cross-sectional Transmission Electron Microscopy and X-ray Photoelectron Spectroscopy have proven both the nanoparticle growth and the formation of a three region gate dielectric. Annealed MOS structures with semitransparent aluminum top electrodes were characterized electrically by current/capacitance–voltage measurements in dark and under light illumination. A strong variation of the current at negative gate voltages on the light intensity has been observed in the control and annealed at 700 °C c-Si/SiNPs-SiO_x/Al structures. The obtained results indicate that MOS structures with SiO_1.15 gate dielectric have potential for application in light sensors in the NIR–Visible Light–UV range.