An improved practice to manufacture Al–Ti–B master alloys by reacting halide salts with molten aluminium

The well-established “halide salt” route was employed in the present work to produce Al–Ti–B grain refiner alloys with consistent, good properties. The holding step in the production cycle was revised, however, to avoid oxidation of the molten alloy which is believed to be responsible for the relatively low Ti recoveries and thus for the inadequate and inconsistent grain refining efficiency. Stirring during holding was found to degrade the grain refining properties when molten potassium aluminium fluride salt was left on the molten alloy to avoid excessive oxidation. Likewise, holding temperatures higher than 800 °C and holding times longer than 30 min both had an undesirable effect on the grain refining performance. The experimental Al–5Ti–1B grain refiner alloy produced according to the present method provided consistent and better overall grain refining performance.     

Thermal Fatigue Testing of Tool Materials for Thixoforging of Steels

Semisolid processing, already a well established manufacturing route for the production of intricate, thin‐walled aluminium and magnesium parts with mechanical properties as good as forged grades, faces a major challenge in the case of steels. The tool materials must withstand complex load profiles and relatively higher forming temperatures for thousands of forming cycles for industrial application to be attractive. Since the forming pressures are much lower than those encountered in conventional forging, the principle die failure mechanism in steel thixoforging is expected to be thermal fatigue. Hence, suitable materials able to withstand the steel thixoforming environment for an economically acceptable life, can be best identified with a thermal fatigue test. Such a test is described in the present work. A novel CrNiCo and a nickel‐base superalloy, reported to exhibit superior thermal fatigue resistance in demanding tooling applications, was tested under thermal fatigue conditions encountered in the thixoforming of steels.     

Nutrient release from integrated constructed wetlands sediment receiving farmyard run‐off and domestic wastewater

Constructed wetland sediments are frequently contaminated with nitrogen and phosphorus. There is a risk that accumulated pollutants can either be remobilised or reach the groundwater. Five identical mesocosms, which were filled with subsoil collected from full‐scale integrated constructed wetland (the first cell receives the most contaminated influent), were set up to examine nutrient removal within sediment layers. The results indicated that accumulated nutrients leached out into inflow water and that the sediment capacity of nutrient retention decreased as the wetlands aged. Furthermore, the mesocosm planted with Phragmites australis achieved better treatment results compared with the one planted with Agrostis stolonifera. The risk of contamination to groundwater does not exist because none of the treated water reached the bottom outlet during the study period. Both the bentonite (clay) and biogeochemical processes taking place within sediments proved to be efficient in preventing polluted water from infiltrating into lower lying soils.     

Masking the Peroxidase-Like Activity of the Molybdenum Disulfide Nanozyme Enables Label-Free Lipase Detection

Two-dimensional MoS₂ nanoparticles (2D-nps) exhibit artificial enzyme properties that can be regulated at bio-nanointerfaces. We discovered that protein lipase is able to tune the peroxidase-like activity of MoS₂ 2D-nps, offering low-nanomolar, label-free detection and identification in samples with unknown identity. The inhibition of the peroxidase-like activity of the MoS₂ 2D-nps was demonstrated to be concentration dependent, and as low as 5 nm lipase was detected with this approach. The results were compared with those obtained with several other proteins that did not display any significant interference with the nanozyme behavior of the MoS₂ 2D-nps. This unique response of lipase was characterized and exploited for the successful identification of lipase in six unknown samples by using qualitative visual inspection and a quantitative statistical analysis method. The developed methodology in this approach is noteworthy for many aspects; MoS₂ 2D-nps are neither labeled with a signaling moiety nor modified with any ligands for signal readout. Only the intrinsic nanozyme activity of the MoS₂ 2D-nps is exploited for this detection approach. No analytical equipment is necessary for the visual detection of lipase. The synthesis of the water-soluble MoS₂ 2D-nps is low costing and can be performed in bulk scale. Exploring the properties of 2D-nps and their interactions with biological materials reveals highly interesting yet instrumental features that offer the development of novel bioanalytical approaches.     

Fabrication of Low-Temperature Co-Fired Ceramics Micro-Fluidic Devices Using Sacrificial Carbon Layers

Ease of fabrication and design flexibility are two attractive features of low-temperature co-fired ceramics (LTCC) technology for fabrication of complex micro-fluidic devices. Such structures are designed and processed using different shaping methods, the extent and complexity of which depends on the final device specifications (dimensions, and mechanical and functional properties). In this work, we propose a sacrificial layer method based on carbon-black paste, which burns out during the LTCC firing stage. The article will summarize the preparation of the paste, influence of processing conditions on the final dimensions, and demonstrate the mechanically integrated structures obtained using this technique. Some of these are membranes of various diameters (7–12 mm) with a thickness of 40 μm and a variety of internal spacing (15–60 μm), free-hanging thick-film resistor bridges on LTCC for heating micro-volumes. The main methods of the study will be thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and dilatometry in addition to electronic instruments for device characterization.     

Towards monitoring electrostatics in gas–solid fluidized beds

The electrostatic charge distribution in a lab‐scale 2‐D fluidized bed of 900 µm glass beads was determined using arrays of induction probes, and the influence of relative humidity and superficial gas velocity was examined. The bubble presence, relative humidity, and superficial gas velocity were found to influence charge separation. Bipolar charging was observed; the net charge build‐up was found to be negligible. Moreover, the system was monitored by applying the attractor comparison method to the electrostatic charge signals from an induction probe. It was concluded that this approach can indeed be used to monitor changes in the electrostatic behaviour.     

铝含量对AZ系列镁合金机械加工性能的影响

研究铝含量对AZ系列铸造铝合金机械加工性能的影响。为评价该合金的机械加工性能,测量切削操作过程中的切削力以及表面粗糙度,以及研究显微组织和拉伸性能。结果表明：添加2%铝含量的镁合金具有最佳的拉伸性能。随着铝含量增加到2%以上,由于晶界上析出金属间化合物β-Mg17Al12,切削力会随延展性的降低而降低。切削力也会随着切削速度的增加而增大,这是由于在加工过程中切削工具的尖端有侧面生成。     

Effect of Welding Parameters on the Microstructure and Strength of Friction Stir Weld Joints in Twin Roll Cast EN AW Al-Mn1Cu Plates

Twin roll cast EN AW Al-Mn1Cu plates were butt welded with the friction stir welding process which employed a non-consumable tool, tilted by 1.5° and 3° with respect to the plate normal, rotated in a clockwise direction at 400 and 800 rpm, while traversing at a fixed rate of 80 mm/min along the weld line. Microstructural observations and microhardness tests were performed on sections perpendicular to the tool traverse direction. Tensile tests were carried out at room temperature on samples cut perpendicular to the weld line. The ultimate tensile strength of the welded EN AW Al-Mn1Cu plates improved with increasing tool rotation speed and decreasing tool tilt angle. This marked improvement in ultimate tensile strength is attributed to the increase in the heat input owing to an increased frictional heat generation. There appears to be a perfect correlation between the ultimate tensile strength and the size of the weld zone. The fracture surfaces of the base plate and the welded plates are distinctly different. The former is dominated by dimples typical of ductile fractures. A vast majority of the intermetallic particles inside the weld zones are too small to generate dimples during a tensile test. The fracture surface of the welded plates is thus characterized by occasional dimples that are elongated in the same direction suggesting a tensile tearing mechanism.     

Nanostructured artificial nacre

Finding a synthetic pathway to artificial analogs of nacre and bones represents a fundamental milestone in the development of composite materials. The ordered brick-and-mortar arrangement of organic and inorganic layers is believed to be the most essential strength- and toughness-determining structural feature of nacre. It has also been found that the ionic crosslinking of tightly folded macromolecules is equally important. Here, we demonstrate that both structural features can be reproduced by sequential deposition of polyelectrolytes and clays. This simple process results in a nanoscale version of nacre with alternating organic and inorganic layers. The macromolecular folding effect reveals itself in the unique saw-tooth pattern of differential stretching curves attributed to the gradual breakage of ionic crosslinks in polyelectrolyte chains. The tensile strength of the prepared multilayers approached that of nacre, whereas their ultimate Young modulus was similar to that of lamellar bones. Structural and functional resemblance makes clay- polyelectrolyte multilayers a close replica of natural biocomposites. Their nanoscale nature enables elucidation of molecular processes occurring under stress.