Investigations on the variation of corrosion and contact resistance characteristics of metallic bipolar plates manufactured under long-run conditions

Tribological variations, surface conditions (roughness, hardness, coating) and surface interactions between micro-stamping dies and bipolar plate blanks play a critical role in determining the surface quality, channel formation and precision of bipolar plates. This study is aimed to understand the cause, mechanism and consequences of interactions between micro-stamping process conditions and bipolar plate quality. A total of 2000 repeated micro-stamping of 51 μm-thick uncoated and 1 μm-thick ZrN coated SS316L sheet blanks into an array of 750 μm micro-channels were performed using 175-220 kN force levels with constant stamping speed of 1 mm/s. Microscopic examinations were conducted periodically on both die and coated & uncoated plate surfaces to observe topographic variations. In addition, corrosion and contact resistance tests were carried out in the same intervals. Analysis of variance (ANOVA) technique was used to determine the significance of the process parameters on channel height, roughness, corrosion and contact resistance differences. The results revealed similar roughness trends for die and plate surfaces during 2000 micro-stampings. ZrN coating with 1 μm thickness dramatically improved corrosion and contact resistance behavior of plates.     

Swage casting of A380 alloy

Swage casting is a new casting technique which combines the advantages of squeeze, centrifugal and semi-solid casting methods. In this new casting method, components with one rotating axis can be produced on a swage casting machine from molten metal in a one-step operation. A shape like a “bomb-body” is chosen to demonstrate the advantages of this new method by using A380 Al–Si–Cu alloy. The same alloy is also cast with centrifugal and squeeze casting methods. In this study, the swage casting method and its features are briefly described. The final microstructures, mechanical properties and amount of porosity of the cast pieces produced by squeeze, centrifugal and swage casting methods are compared. Swage cast pieces showed a different composition of microstructure that consists of fine dendritic particles at the chill ends and a mixture of spherical and rosette shaped particles at the core. The swage cast pieces also have a slightly higher mechanical strength as indicated by tensile strength and Brinell hardness values.     

Review on carbon-derived,solid-state,micro and nano sensors for electrochemical sensing applications

The aim of this review is to summarize the most relevant contributions in the development of electrochemical sensors based on carbon materials in the recent years. There have been increasing numbers of reports on the first application of carbon derived materials for the preparation of an electrochemical sensor. These include carbon nanotubes, diamond like carbon films and diamond film-based sensors demonstrating that the particular structure of these carbon material and their unique properties make them a very attractive material for the design of electrochemical biosensors and gas sensors.Carbon nanotubes (CNT) have become one of the most extensively studied nanostructures because of their unique properties. CNT can enhance the electrochemical reactivity of important biomolecules and can promote the electron-transfer reactions of proteins (including those where the redox center is embedded deep within the glycoprotein shell). In addition to enhanced electrochemical reactivity, CNT-modified electrodes have been shown useful to be coated with biomolecules (e.g., nucleic acids) and to alleviate surface fouling effects (such as those involved in the NADH oxidation process). The remarkable sensitivity of CNT conductivity with the surface adsorbates permits the use of CNT as highly sensitive nanoscale sensors. These properties make CNT extremely attractive for a wide range of electrochemical sensors ranging from amperometric enzyme electrodes to DNA hybridization biosensors. Recently, a CNT sensor based fast diagnosis method using non-treated blood assay has been developed for specific detection of hepatitis B virus (HBV) (human liver diseases, such as chronic hepatitis, cirrhosis, and hepatocellular carcinoma caused by hepatitis B virus). The linear detection limits for HBV plasma is in the range 0.5–3.0 µL^? 1 and for anti-HBVs 0.035–0.242 mg/mL in a 0.1 M NH₄H₂PO₄ electrolyte solution. These detection limits enables early detection of HBV infection in suspected serum samples. Therefore, non-treated blood serum can be directly applied for real-time sensitive detection in medical diagnosis as well as in direct in vivo monitoring.Synthetic diamond has been recognized as an extremely attractive material for both (bio-) chemical sensing and as an interface to biological systems. Synthetic diamond have outstanding electrochemical properties, superior chemical inertness and biocompatibility. Recent advances in the synthesis of highly conducting nanocrystalline-diamond thin films and nano wires have lead to an entirely new class of electrochemical biosensors and bio-inorganic interfaces. In addition, it also combines with development of new chemical approaches to covalently attach biomolecules on the diamond surface also contributed to the advancement of diamond-based biosensors. The feasibility of a capacitive field-effect EDIS (electrolyte-diamond-insulator-semiconductor) platform for multi-parameter sensing is demonstrated with an O-terminated nanocrystalline-diamond (NCD) film as transducer material for the detection of pH and penicillin concentration. This has also been extended for the label-free electrical monitoring of adsorption and binding of charged macromolecules. One more recent study demonstrated a novel bio-sensing platform, which is introduced by combination of a) geometrically controlled DNA bonding using vertically aligned diamond nano-wires and b) the superior electrochemical sensing properties of diamond as transducer material. Diamond nano-wires can be a new approach towards next generation electrochemical gene sensor platforms.This review highlights the advantages of these carbon materials to promote different electron transfer reactions specially those related to biomolecules. Different strategies have been applied for constructing carbon material-based electrochemical sensors, their analytical performance and future prospects are discussed.     

Influence of gamma irradiation on growth and survival of Escherichia coli O157:H7 and quality of cig kofte, a traditional raw meat product

Cig kofte is a traditional Turkish food containing raw ground meat. Samples inoculated with Escherichia coli O157:H7 were irradiated at 0.5–6 kGy with a ⁶⁰Co source and stored at 4 and 25 °C. Total aerobic mesophilic count decreased with increasing irradiation doses, D₁₀ value was 0.83 kGy. Escherichia coli O157:H7 count decreased from 5.1 log₁₀ CFU g^?1 to an undetectable level (<1 log₁₀ CFU g^?1) after 1‐day storage at 4 °C following irradiation at 2 kGy, D₁₀‐value was 0.29 kGy. Irradiation doses up to 2 kGy did not affect sensory quality after 1 day. There was colour loss in samples irradiated at 2 kGy or above and stored for longer periods. Storage of the irradiated products at abused temperature must be avoided for safety assurance. Irradiation at 2 kGy has a great potential for extending the shelf‐life of cig kofte and assuring safety by decreasing the number of E. coli O157:H7 and other bacteria, but further studies with suitable package designs are needed to decrease quality degradation during extended storage.     

A modified golden gate attenuated total reflection (ATR) cell for monitoring phase transitions in multicomponent fluids at high temperatures

A new continuous flow method using attenuated total reflection infrared (ATR-IR) spectroscopy has been developed for monitoring phase transitions in multicomponent fluids at high pressures and temperatures. Our approach uses Fourier transform infrared (FT-IR) and a modified Golden Gate attenuated total reflection (ATR) cell and exploits the fact that the absorbance of a vapor is much lower than that of the corresponding liquid to monitor the phase transition between vapor and liquid. We demonstrate that this method can provide quantitative measurements on both the dew point and the bubble point. We have validated our approach using three single-component systems (EtOH, MeOH, and H(2)O) and a binary system of EtOH + H(2)O, monitoring phase transitions at temperature up to 300 °C and pressure up to 10 MPa.     

Double patch closure of ventricular septal defect with increased pulmonary vascular resistance

BACKGROUND: Closure of a large ventricular septal defect (VSD) in children with elevated pulmonary vascular resistance is associated with significant morbidity and mortality. Pulmonary hypertensive episodes continue to be a major cause of postoperative morbidity and mortality. We designed a fenestrated flap valve double VSD patch in an effort to decrease the morbidity and mortality associated with the closure of a large VSD with elevated pulmonary vascular resistance. METHODS: Eighteen children (mean age, 5.7 years) with a large VSD and elevated pulmonary vascular resistance (mean, 11.4 Wood units) underwent double patch VSD closure using moderately hypothermic cardiopulmonary bypass and cardioplegic arrest. The routine VSD patch was fenestrated (4 to 6 mm) and on the left ventricular side of the patch, a second, smaller patch was attached to the fenestration along its superior margin before closure of the VSD. RESULTS: All children survived operation and were weaned from inotropic and ventilator support within 48 hours postoperatively. Postoperative pulmonary artery pressures were significantly lower than preoperative values. One child died 9 months postoperatively. CONCLUSIONS: Closure of a large VSD in children with elevated pulmonary vascular resistance can be performed with low morbidity and mortality when a flap valve double VSD patch is used.     

Inactivation of yeasts in grape juice using a continuous dense phase carbon dioxide processing system

The effects of dense phase CO₂ processing parameters, including temperature (25 and 35 °C), CO₂ concentration (0, 85 and 170 g kg⁻¹) and pressure (6.9, 27.6 and 48.3 MPa), on yeast survival and sensory properties of grape juice were investigated. The dense phase CO₂ process resulted in more than a 6 log reduction in yeast population. As the CO₂ to juice concentration, temperature and pressure increased, the inactivation rate increased. CO₂ in the supercritical state was more effective in inactivating yeast than in the subcritical state. The process did not cause detectable flavor degradation. Dense phase CO₂ processing can be an effective non‐thermal alternative process for pasteurization of grape juice. Copyright © 2005 Society of Chemical Industry     

Analysis of grapefruit sulphur volatiles using SPME and pulsed flame photometric detection

Sulphur volatiles are major factors in the perceived aroma of grapefruit juice, GFJ. The objective of this study was to develop a procedure to concentrate, separate, identify and quantify the major volatile sulphur compounds, VSC’s, in grapefruit juices. SPME parameters such as headspace atmosphere, fibre coating, extraction time and temperature were evaluated. High resolution capillary GC using ZB-5, DB-Wax and PLOT columns coupled with pulsed flame photometric detection, PFPD, were employed for separation and detection. Thirteen sulphur volatiles were identified including; hydrogen sulphide, sulphur dioxide, methanethiol, dimethyl sulphide, carbon disulphide, dimethyl disulphide, 2-methyl thiophene, 3-methyl thiophene, methional, dimethyl trisulphide, 3-mercaptohexylacetate, 2,8-epithio-cis-p-menthane and 1-p-menthene-8-thiol. Five additional VSC’s were tentatively identified. Canned reconstituted GFJ had more total sulphur volatiles and a greater number than fresh GFJ. Hydrogen sulphide comprised over 80% of total sulphur volatiles in fresh GFJ but only 5% in canned GFJ.