Specification methods for material-handling control algorithms in flexible manufacturing systems

Good methods are needed to specify, test, and debug material-handling control logic. This article surveys a number of representative methods for defining and describing control algorithms for programmable material-handling equipment used in flexible manufacturing systems. The methods are evaluated with regard to their suitability for communication between people and as bases for interfaces to automatic program generators. It is concluded that no single method is entirely satisfactory. Three methods (position diagrams, function block diagrams, and operation networks) have potential to be combined into an effective hybrid approach that minimizes the need for the user to switch between various conceptual models.     

Injection mold flashing of liquid crystalline polymers

Thermotropic polyesters, such as Vectra (Hoechst Celanese), have excellent moldability for intricate parts that require high precision of form, such as electronic connectors. Two apparently contradictory aspects of molding behavior contribute to the moldability. On the one hand, the low viscosity of the liquid crystalline polymer (LCP) at high shear rates favors ease of filling molds that contain long, thin paths. On the other, parts molded from LCP have little or no flash to interfere with the functioning of the parts. There has apparently been little work on the rheological aspects of flash formation. An approximate analysis is made by considering that the flash is the result of melt being extruded from the mold cavity into a slit at the mold parting line. The driving force for the extrusion is the injection pressure. The flow is assumed to be isothermal until solidification occurs, at a time that depends on the thickness of the slit, on the thermal diffusivity of the melt, the melt and mold temperatures, and on the solidification temperature of the material. The viscosity is assumed to have power-law dependence on shear rate. It is found that when the aspect ratio (length to thickness) of the flash is small, its length is strongly dependent on the magnitude of the pressure drop at the contraction from the cavity to the slit. At the minimum pressure required to fill a mold, the flash length is predicted to be independent of the rheological and thermal properties of the melt, except for the power-law exponent. Differences in end correction can, however, account for different tendencies to flash at equal moldability. Comparison of the model with Richardson's analysis of freezing in a cavity suggests a correlation of the thermal properties of the melt with his parameter c, which is related to mold filling ability. Tests of the model and possible refinements are suggested.     

Functional and sensory properties of chicken meat from spent-hen carcasses deboned manually or mechanically in Jordan

Samples of chicken meat from spent laying hens were obtained by four different methods: (1) manual deboning of whole carcasses; (2) manual deboning of skinned carcasses; (3) mechanical deboning of whole carcasses; and (4) mechanical deboning of skinned carcasses. The meat was packaged, frozen and stored at ?18 °C for up to 3 months. Functional properties studied were pH, emulsifying capacity (EC) and water‐holding capacity (WHC) and, in addition, pigment concentration was investigated. Sensory properties included aroma, colour, texture and overall acceptability, as judged by a trained panel using a nine‐point hedonic scale. Removal of the skin prior to deboning by either method gave significantly higher values (P < 0.05) for EC, while WHC values were not significantly different among the experimental treatments, despite higher pH values for mechanically‐deboned meat, with and without skin. Pigment concentrations were highest in meat from Treatment 4 and lowest for Treatment 1, but values for both methods of deboning were affected by the presence of skin. There were no significant differences between treatments for any of the sensory properties studied. Changes occurring in the meat during frozen storage are described.     

A Study of The Moisture-Uptake Kinetics of a Hygroscopic Pharmaceutical Powder

The moisture-uptake kinetics of a hygroscopic powder, sodium heparin contained in a cylindrical container, was determined using a novel moisture-uptake measuring device under a constant convective air flow. The amount of moisture uptake increased with the increase in the relative humidity of the air. The effect of powder-bed height on the total amount of moisture uptake was found to be significant only at the highest relative humidity (75%) evaluated in this study. However, the percent of weight increase of the powder as a result of moisture uptake decreases as the height of the powder bed increases. The results of this study are explained by the dynamic nature of the moisture-uptake process associated with the instrument.     

Activity coefficients of Na2O in molten NaCl,Na2SO4, and Na2CO3

Measurements of the cell

have been used to determine activity coefficients of Na₂O in molten NaCl, Na₂SO₄ and Na₂CO₃. Extreme negative deviations from Raoult's law were observed (γ < 10^?3). In NaCl and Na₂SO₄, γ is independent of concentration below 1 m/o Na₂O, but in Na₂CO₃, the activity is nearly independent of concentration, probably because the oxide reacts with dissolved O₂ to form superoxide (O^?₂).     

Interplay Between Wetting and Phase Behavior in Binary Polymer Films and Wedges: Monte Carlo Simulations and Mean Field Calculations

Confining a binary mixture, one can profoundly alter its miscibility behavior. The qualitative features of miscibility in confined geometry are ratheruniversal and shared by polymer mixtures as well as small molecules, but the unmixing transition in the bulk and the wetting transition are typically well separated in polymer blends. The interplay between wetting and miscibility of a symmetric polymer mixture via large-scale Monte Carlo simulations in the framework of the bond fluctuation model and via numerical self–consistent field calculations is studied. The film surfaces interact with the monomers via short ranged potentials, and the wetting transition of the semi–infinite system is of first order. It can be accurately located in the simulations by measuring the surface and interface tensions and using Young’s equation. If both surfaces in a film attract the same component, capillary condensation occurs and the critical point is close to the critical point of the bulk. If surfaces attract different components, an interface localization/delocalization occurs which gives rise to phase diagrams with two critical points in the vicinity of the pre-wetting critical point of the semi–infinite system. The crossover between these two types of phase diagrams as a function of the surface field asymmetry is studied. The dependence of the phase diagram on the film thickness Δ for antisymmetric surface fields is investigated. Upon decreasing the film thickness, the two critical points approach the symmetry axis of the phase diagram, and below a certain thickness Δ_tri, there remains only a single critical point at the symmetric composition. This corresponds to a second-order interface localization/delocalization transition even though the wetting transition is of first order. At a specific film thickness, Δ_tri, tricritical behavior is found. The behavior of antisymmetric films is compared with the phase behavior in an antisymmetric double wedge. While the former is the analog of the wetting transition of a planar surface, the latter is related to the filling behavior of a single wedge. Evidence for a second-order interface localization/delocalization transition in an antisymmetric double wedge is presented, and its unconventional critical behavior is related to the predictions of Parry et al. (Phys. Rev. Lett. 83:5535 (1999)) for wedge filling. The critical behavior differs from the Ising universality class and is characterized by strong anisotropic fluctuations.Invited paper presented at the Fifteenth Symposium on Thermophysical Properties, June 022–27, 2003, Boulder, Colorado, U.S.A.