Wear Behavior of Composites Based on ZA-27 Alloy Reinforced by Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Particles Under Dry Sliding Condition

In present study, the effect of Al₂O₃ particle reinforcement on the sliding behavior of ZA-27 alloy composites was investigated. The composites with 3, 5, and 10 wt% of Al₂O₃ particles were produced by the compocasting procedure. Tribological properties of unreinforced alloy and composite were studied, using block-on-disk tribometer under unlubricated sliding conditions at different specific loads and sliding speeds. The worn surfaces of samples were examined by the scanning electron microscopy (SEM). The test results revealed that those composite specimens exhibited significantly lower wear rate than the ZA-27 matrix alloy specimens in all combinations of applied loads and sliding speeds. The difference in the wear resistance of composite with respect to the matrix alloy, increased with the increase of the applied load/sliding speed and Al₂O₃ particle content. The highest degree of improvement of the ZA-27 alloy tribological behavior corresponded with change of the Al₂O₃ particles content from 3 to 5 wt%. At low sliding speed, moderate lower wear rate of the composites over that of the matrix alloy was noticed. This has been attributed to micro cracking tendency of the composites. Significantly reduced wear rate, experienced by the composite over that of the matrix alloy at the higher sliding speeds and loads, could be explained due to enhanced compatibility of matrix alloy with dispersoid phase and greater thermal stability of the composite in view of the presence of the dispersoid. Level of wear rate of tested ZA-27/Al₂O₃ samples pointed to the process of mild wear, which was primarily controlled by the formation and destruction of mechanical mixed layers (MMLs).     

Aerodynamic design and analysis of a small-scale vertical axis wind turbine

Small-scale vertical axis wind turbines are regarded today as an attractive source of green energy, still insufficiently implemented and tested. This paper presents a fast design methodology of such a VAWT, in terms of choosing its main parameters: airfoil, rotor diameter and solidity. For obtaining generated power of each considered geometrical model at different undisturbed wind velocities and rotor angular velocities two models were used — momentum and vortex-wake model, combined with experimentally measured airfoil data (airfoil lift and drag coefficients). Even though the former model is simpler, it is the most utilized model, known to provide good results in stationary working regimes. Both models still present fairly accurate and fast tools for computation and optimization, particularly useful in the phase of conceptual design. In this research, the use of the momentum model resulted in determination of the maximal power coefficient, optimal- and minimal freestream velocity for every considered VAWT model. From these output parameters, a selection of the optimal geometric model was done, and a more detailed transient analysis and flow representation around the selected solution was obtained by the vortex-wake model. The results obtained by the two used computational models coincide satisfactorily.     

Microstructural and Tribological Properties of A356 Al–Si Alloy Reinforced with Al<Subscript>2</Subscript>O<Subscript>3</Subscript> Particles

In the present study, the effect of the Al₂O₃ particles (average size of 12 μm, 3 and 10 wt.%) reinforcement on the microstructure and tribological properties of Al–Si alloy (A356) was investigated. Composites were produced by applying compocasting process. Tribological properties of unreinforced alloy and composites were studied, using pin-on-disc tribometer, under dry sliding conditions at different specific loads and sliding speed of 1 m/s. Microhardness measurements, optical microscope and scanning electron microscope were used for microstructural characterization and investigation of worn surfaces and wear debris. During compocasting of A356 alloy, a transformation from a typical dendritic primary α phase to a non-dendritic rosette-like structure occurred. Composites exhibited better wear resistance compared with unreinforced alloy. Presence of 3 wt.% Al₂O₃ particles in the composite material affected the wear resistance only at specific loads up to 1 MPa. The wear rate of composite with 10 wt.% Al₂O₃ particles was nearly two order of the magnitude lower than the wear rate of the matrix alloy. Dominant wear mechanism for all materials was adhesion, with others mechanisms: oxidation, abrasion and delamination as minor ones.     

Influence of T4 Heat Treatment on Tribological Behavior of Za27 Alloy Under Lubricated Sliding Condition

The effects of heat treatment on the microstructure, hardness, tensile properties, and tribological behavior of ZA27 alloy were examined. The alloys were prepared by conventional melting and casting route. The heat treatment of samples included the heating up to 370 °C for 3 or 5 h, quenching in water, and natural aging. Lubricated sliding wear test were conducted on as-cast and heat-treated ZA27 samples using block-on-disc machine. The friction and wear behavior of alloys were tested in contact with steel discs using combinations of three levels of load (10, 30, and 50 N) and three levels of linear sliding speeds (0.26, 0.50, and 1.00 m/s). To determine the wear mechanisms, the worn surfaces of the samples were examined by scanning electron microscopy (SEM). The heat treatment resulted in reduction in the hardness and tensile strength but increase in elongation. The heat-treated alloy samples attained improved tribological behavior over the as-cast ones, under all combinations of sliding speeds and contact loads. The rate of improvement increased with duration of solutionizing process before quenching in water. Obtained tribological results were related to the effects of heat treatment on microstructure changes of alloy.     

A case study on the object-oriented framework for modeling product families with the dominant variation of the topology in the one-of-a-kind production

Traditional configuration-based product family modeling techniques do not yield favorable solutions for modeling the product families with the dominant product topology variations. This paper presents the case study for the modeling of variations of the product configuration, parameters, and topologies in mass production of custom windows and doors in a one-of-a-kind production (OKP) company. The case study is based on the object-oriented product family modeling framework we developed for OKP which is characterized by the dominant product variation by topology. The problem of variation in topology in our framework is solved by the manual model transformation in the computer-aided design module which creates a new metamodel of products with the desired topology and which is the basis for a further, automatic model transformation. Usage of our framework has a positive effect on the level of the product customizations and shortening of the leading time which helps OKP companies in obtaining a better position at the market. Our software solution for the designing and manufacturing of custom windows and doors based on our framework is implemented in more than 300 mostly small- and medium-sized enterprises. It proves our concept which can be used for the realization of the information systems for computer-aided one-of-a-kind production in the companies with a different production plan.     

Implicit Meshes for Effective Silhouette Handling

Using silhouettes in uncontrolled environments typically requires handling occlusions as well as changing or cluttered backgrounds, which limits the applicability of most silhouette based methods. For the purpose of 3-D shape modeling, we show that representing generic 3-D surfaces as implicit surfaces lets us effectively address these issues. This desirable behavior is completely independent from the way the surface deformations are parame-trized. To show this, we demonstrate our technique in three very different cases: Modeling the deformations of a piece of paper represented by an ordinary triangulated mesh; reconstruction and tracking a person’s shoulders whose deformations are expressed in terms of Dirichlet Free Form Deformations; reconstructing the shape of a human face parametrized in terms of a Principal Component Analysis model. Electronic supplementary material Electronic supplementary material is available for this article at and accessible for authorised users. This work was supported in part by the Swiss National Science Foundation     

Simulation of melt jet breakup and debris bed formation in water pools with IKEJET/IKEMIX

The objective of the development of the code system KESS is simulating the processes of core melting, relocation of core material to the lower head of the reactor pressure vessel (RPV) and its further heatup, modelling of fission product release and coolability of the core material. In the scope of the code development, IKEJET and IKEMIX were designed as key models for the breakup of a molten jet falling into a water pool, cooling of fragments and the formation of particulate debris beds. Calculations were performed with these codes, simulating FARO corium quenching experiments at saturated (L-28) and subcooled (L-31) conditions, as well as PREMIX experiments, e.g. PM-16. With the assumption of a reduced interfacial friction between water and steam as compared to usually applied laws, the melt breakup, energy release from the melt and pressurisation of the vessel observed in the experiments are reproduced with a reasonable accuracy. The model is further applied to reactor conditions, calculating the relocation of a mass of corium of 30 t into the lower plenum, its fragmentation and the formation of a particle bed.     

Optimal Operation of Reservoir Systems using Simulated Annealing

A stochastic search technique, simulated annealing (SA), is used to optimize the operation of multiple reservoirs. Seminal application of annealing technique in general to multi-period, multiple-reservoir systems, along with problem representation and selection of different parameter values used in the annealing algorithm for specific cases is discussed. The search technique is improved with the help of heuristic rules, problem-specific information and concepts from the field of evolutionary algorithms. The technique is tested for application to a benchmark problem of four-reservoir system previously solved using a linear programming formulation and its ability to replicate the global optimum solution is examined. The technique is also applied to a system of four hydropower generating reservoirs in Manitoba, Canada, to derive optimal operating rules. A limited version of this problem is solved using a mixed integer nonlinear programming and results are compared with those obtained using SA. A better objective function value is obtained using simulated annealing than the value from a mixed integer non-linear programming model developed for the same problem. Results obtained from these applications suggest that simulated annealing can be used for obtaining near-optimal solutions for multi-period reservoir operation problems that are computationally intractable.