A new monitoring system for piping systems in fossil fired power plants

A CEC-funded project has been performed to tackle the problem of producing an advanced Life Monitoring System (LMS) which would calculate the creep and fatigue damage experienced by high temperature pipework components. Four areas were identified where existing Life Monitoring System technology could be improved:

1. 1. the inclusion of creep relaxation

2. 2. the inclusion of external loads on components

3. 3. a more accurate method of calculating thermal stresses due to temperature transients

4. 4. the inclusion of high cycle fatigue terms.

The creep relaxation problem was solved using stress reduction factors in an analytical in-elastic stress calculation. The stress reduction factors were produced for a number of common geometries and materials by means of non-linear finite element analysis. External loads were catered for by producing influence coefficients from in-elastic analysis of the particular piping system and using them to calculate bending moments at critical positions on the pipework from load and displacement measurements made at the convenient points at the pipework. The thermal stress problem was solved by producing a completely new solution based on Green's Function and Fast Fourier transforms. This allowed the thermal stress in a complex component to be calculated from simple non-intrusive thermocouple measurements made on the outside of the component. The high-cycle fatigue problem was dealt with precalculating the fatigue damage associated with standard transients and adding this damage to cumulative total when a transient occurred.

The site testing provided good practical experience and showed up problems which would not otherwise have been detected.     

Preparation and sintering behaviour of submicronic Bi4Ti3O12 powders

Submicronic powders of Bi₄Ti₃O₁₂ with different morphologies were prepared by both the oxalate coprecipitation and the conventional mixing oxides methods. Compacts of the two calcined powders were sintered at 850–1100 °C in air, and the densification process was studied by non-isothermal and dilatometric experiments. A rapid densification (> 97% theoretical density) below 875 °C took place in the Bi₄Ti₃O₁₂ oxalate powder which was attributed to an extremely uniform pore-size distribution in the green compact. The possible formation of a transient liquid which promotes densification also was taken into account. The development of plate-like morphology in the conventional Bi₄Ti₃O₁₂ powder, broad pore-size distribution, and the plate-like colony formation, hindered rapid densification of the green compacts at low temperature. Microstructural development was studied; preliminary dielectric and electrical results are also reported.     

Equilibrium distribution of water in the two-phase system supercritical carbon dioxide–textile

When natural fibres are dyed in supercritical carbon dioxide, the addition of a small amount of water increases coloration. For a process design it is important to know how much water has to be added to obtain a desired humidity of both textile and carbon dioxide. In this work a thermodynamic model is proposed to calculate the distribution of water over the textile phase and the supercritical phase as a function of pressure and temperature. The phase equilibrium is described with Raoult's law for non-ideal fluids. The absorbed water in the textile is a condensed phase and is modelled here as a non-ideal liquid, using the NRTL-equation. The non-ideality of the supercritical phase is described by a solubility enhancement factor, a new equation derived from statistical thermodynamics. Although the model is applied to cotton, viscose, silk and wool, it can be used for all water absorbing textiles.     

Energy-Harvesting Microresonator Based on the Forces Generated by the Karman Street Around a Rectangular Prism

This paper explores the feasibility of using the unsteady forces generated by the Karman street around a microprism in the laminar flow regime as a means to generate mechanical work. In particular, the study has the objective of assessing whether this physical effect could be used for practical energy-harvesting purposes. The confined flow, either of a liquid or a gas, around a rectangular microprism, of which different aspect ratios have been studied, is considered at Reynolds 200 so as to make sure that the Karman street is developed and that the flow remains 2-D. The microprism is allowed to move freely in the direction perpendicular to the flow. The equation of motion of the prism includes a term that simulates its coupling with a vibration-driven micropower generator. Two different couplings have been considered: a velocity-damped resonant generator and a Coulomb-damped resonant generator. Different configurations have been studied, and comparisons have been carried out between them so as to draw a first set of design guidelines. Finally, it is shown that this type of energy-harvesting microdevice, which is basically 2-D, would yield a reasonable compromise between power output, manufacturing simplicity, and cost.     

Cutting edge control by monitoring the tapping torque of new and resharpened tapping tools in Inconel 718

In aerospace industry, tapping is the prime choice for hole threading in jet aero-engine turbine components. Taps are not usually resharpened, unlike other     

Characterization of thermal and frequency-dispersion effects inGaAs MESFET devices

New simple and accurate measurement procedures that enable the dispersion and thermal effects in GaAs MESFETs to be observed independently are presented in this paper. The results indicate that the differences observed between the static and pulsed characteristics of the device are not solely due to thermal effects, as is sometimes thought. Electrical and thermal measurements also show the GaAs MESFET to take a relatively long time before the effect of self-heating manifests itself on the IV characteristics of the device     

Indoor signal focusing by means of Fresnel zone plate lens attached to building wall

A simple inexpensive on-wall Fresnel zone plate (FZP) lens for indoor focusing of microwave signals is studied. It consists of concentric metal rings mounted on the outside of an exterior building wall. In our theoretical and empirical work the on-wall FZP lens is illuminated normally by a plane or spherical wave, of vertical or horizontal polarization, but other, more general incidence situations can be treated by similar means. The scalar quasi-optical focusing theory of the free-space zone plate has been modified and used for design and analysis of one-, two-, and three-ring on-wall FZP lenses. It is found that the presence of the wall does not change the FZP lens focusing efficiency significantly, but it has a strong axial defocusing effect. A 2-GHz FZP lens assembly consisting of three metal rings made out of thin antimosquito mesh has a focusing efficiency of about 15 dB (measured) and 14 dB (calculated), and axial defocusing of about 0.22 m. Some variations of on-wall/on-roof FZP lenses and their feasible applications in the microwave/millimeter-wave communication links are also discussed.