Polymerization of 2-dibutylamino-1,3,5-triazine-4,6-dithiol on wire during friction process

2-Dibutylamino-1,3,5-triazine-4,6-dithiol (DB) and a mixture of DB and triallylisocyanurate (TAIC) were used as a lubricant during steel wire drawing due to a dry process. DB gave a polymer film with 180 nm in thickness to wire surfaces during the wire drawing. The polymer film had a disulfide structure on the backbone and contained a small amount of DB monomer and olygomer. Molecular weight and polymer weight increased with the drawing rate. The mixture of DB and TAIC gave mainly a three-dimensional polymer film with 225 nm in thickness to wire surfaces during drawing. The polymer film insoluble in THF had mono and disulfide structures and contained a small amount of linear polymer, DB, and TAIC. Such tribological polymerizations are estimated as follows: DB produces dithiyl radicals on a nascent surface formed during drawing and in the presence of oxygen and heat. The dithiyl radicals were polymerized by coupling with each other to give disulfide bonds or added to allyl groups in TAIC to give monosulfide bonds. It is concluded that this technique should be possible to use for unifying metal processing and surface treatment. © 1995 John Wiley & Sons, Inc.     

Development of incremental deep drawing process

This paper deals with development of an incremental deep drawing process. On a newly developed incremental deep drawing set-up, the aluminium sheets are formed; the forming is carried out by deep-drawing the blank as in the conventional method but incrementally. Fractures at the punch or die corner in the blank may or may not occur depending on the conditions; the process parameters involved are punch size, punch corner radius, increment in punch displacement, blank holding force or pressure, etc. It is thus shown that different shapes are formed by one set of common tools. It is thereby confirmed that incremental deep drawing is possible without using a particular tool set for a particular shape.     

A Study on the Effect of Air on the Dynamic Motion of a MEMS Device and Its Shape Optimization

The authors propose a new design concept for controlling the deflection of a micro-membrane with the aid of its thickness distribution for realizing a prescribed design in the MEMS. As an example, the authors treat a micro air pump that comprises a micro-membrane. The membrane is actuated by an electrostatic force. The membrane deflects and thus the deflection is influenced by the air pressure and the electrostatic field. This is a highly complicated system. To find out a proper thickness distribution, the authors use the genetic algorithm that is appropriate to reduce the searching space of solution.     

Remarkable effect of addition of In and Pb on the reduction of N2O by CO over SiO2 supported Pd catalysts

The effect of addition of In and Pb on the reduction of N₂O by CO was studied over SiO₂ supported Pd catalysts, using a closed gas circulation system as well as in-situ infrared spectroscopy. Formation of intermetallic compounds such as Pd_0.48In_0.52, Pd₃Pb and Pd₃Pb₂ was observed which caused a drastic enhancement of the rate of N₂ formation. The infrared spectroscopic analyses revealed a weakening of the adsorption strength of CO on Pd metal by the formation of intermetallic compounds, which is likely the main reason for the enhancement of the reaction rate. From a kinetic investigation as well as in situ FT-IR observation during the N₂O-CO reaction, a redox mechanism was proposed involving the oxidation of the surface by N₂O followed by its reduction by CO. Over Pd/SiO₂, the former process seems to be the rate limiting step because of the inhibition of N₂O activation by strongly adsorbed CO. By adding In or Pb, the rate limiting step shifted to the latter process, which resulted in a large enhancement in the rate of N₂ formation.     

The Atmospheric Scanning Electron Microscope with open sample space observes dynamic phenomena in liquid or gas

Although conventional electron microscopy (EM) requires samples to be in vacuum, most chemical and physical reactions occur in liquid or gas. The Atmospheric Scanning Electron Microscope (ASEM) can observe dynamic phenomena in liquid or gas under atmospheric pressure in real time. An electron-permeable window made of pressure-resistant 100 nm-thick silicon nitride (SiN) film, set into the bottom of the open ASEM sample dish, allows an electron beam to be projected from underneath the sample. A detector positioned below captures backscattered electrons. Using the ASEM, we observed the radiation-induced self-organization process of particles, as well as phenomena accompanying volume change, including evaporation-induced crystallization. Using the electrochemical ASEM dish, we observed tree-like electrochemical depositions on the cathode. In silver nitrate solution, we observed silver depositions near the cathode forming incidental internal voids. The heated ASEM dish allowed observation of patterns of contrast in melting and solidifying solder. Finally, to demonstrate its applicability for monitoring and control of industrial processes, silver paste and solder paste were examined at high throughput. High resolution, imaging speed, flexibility, adaptability, and ease of use facilitate the observation of previously difficult-to-image phenomena, and make the ASEM applicable to various fields.     

Formation phenomena of iron oxide-silica composite in microwave plasma and DC thermal plasma

Iron oxide-silica composite was synthesized using atmospheric microwave plasma and DC thermal plasma. There has recently been increasing interest in predicting the final product during vapor phase synthesis using plasma because of difficulty obtaining desirable product. In this study, vapor phase synthesis of iron oxide-silica composite from iron pentacarbonyl (Fe(CO)₅) and tetraethyl orthosilicate (SiC₈H₂₀O₄, TEOS) was conducted using various Fe/Si ratios and different types of plasma to identify the formation mechanism in the Fe-Si-O multi-component system. The morphologies and phase compositions of the synthesized particles were analyzed and compared. The results showed that the Fe/Si ratio and the type of plasma influenced the morphologies and the phase composition. A thermodynamic consideration was introduced to investigate the particle formation phenomena, which could explain the differences induced by varying the Fe/Si ratio and type of plasma. The particle formation mechanism was divided into a condensation step and a diffusion step. At the condensation step, the Fe/Si ratio determined the condensation temperature, which is related to the morphology. At the diffusion step, the quenching rate of the plasma determined the degree of diffusion, which was related to the phase composition and formation of the external layer.     

<Superscript>31</Superscript>P NMR quantification and monophasic solvent purification of human and bovine lens phospholipids

Most lipid extraction procedures [Folch, J., Lees, M., and Sloane-Stanley, G.H., (1957) A Simple Method for the Isolation and Purification of Total Lipids from Animal Tissues, J. Biol. Chem. 226, 497–509; Bligh, E.G., and Dyer, W.J. (1959) A Rapid Method of Total Lipid Extraction and Purification, Can. J. Biochem. Physiol. 37, 911–917] employ biphasic solvent mixtures designed to dissolve the lipids in an organic phase and remove impurities in an aqueous phase. However, when applying these protocols to biological matrices such as that of the ocular lens, the formation of an emulsion layer between the organic and aqueous phases causes poor reproducibility in extraction yields and gives only a small amount of the lipid-containing chloroform phase. In this study, we quantified phospholipids at each step of the Folch et al. extraction protocol and compared the yield of human and bovine lens phospholipids obtained by the Folch-based approach and a novel monophasic methanol extraction method designed to circumvent the problems associated with biphasic extraction protocols. A monophasic methanol extraction coupled with ³¹P NMR spectroscopy was found to be the simplest, quickest, and most effective method for quantifying the phospholipid content of the lens.     

Fibrinogen and lysozyme adsorption on amorphous carbon film surface detected by multilayer device from the back side of the film

To develop hydrogenated amorphous carbon (a-C:H) as a biocompatible coating, a-C:H was studied in terms of its protein adsorption during the initial process of cell adsorption. A multilayer surface plasmon resonance (SPR) device consisting of an a-C:H layer on Au was built in the Kretschmann configuration to detect protein adsorption on an a-C:H film surface. From the dependence of reflectivity on the laser incident angle, SPR angle was determined to the incident angle in which the light intensity was reduced drastically. The proteins considered were lysozyme (Lyz) and fibrinogen (Fib). The SPR angle increased from 58.09 to 58.69° upon the adsorption of Lyz when the nonadsorbed Lyz was removed after introduction of 20 μM Lyz-containing solution. Upon the adsorption of Fib, the SPR angle increased from 60.95 to 61.76° when the nonadsorbed Fib were removed after the introduction of 0.4 μM Fib-containing solution. The shift in the SPR angle was small for both cases. Obtained results suggested that the number of adsorbed Lyz was higher than that of adsorbed Fib.     

Arraying needle-like TiO2 particles in a composite film by applying ac bias and its transmittance anisotropy

In an effort to improve energy-efficient windows, we experimented with a precursor slurry composite by using needle-like TiO₂ particles as the filler in a urethane matrix. Applying dc bias to the slurry failed to array the needle-like particles in the composite and to deposit on the film surface because of electrophoretic movement. However, applying ac bias of ±5 V to the precursor slurry composite for 12 h resulted in the needle-like TiO₂ particles being arrayed in the composite in a direction normal to the film surface. This resulted in an improvement in the energy efficiency of the material through an angular dependence of transmittance in the visible–near-infrared range.