Strategic advantages of interoperability for global manufacturing using CNC technology

In the domain of manufacturing, computer numerically controllers (CNC) technology is a major contributor to the production capacity of the enterprises. The advances in CNC technology coupled with enhancements in computing systems have provided the basis to re-examine the way in which computer-aided systems (CAx) can be used to enable global manufacturing. Interoperability of the various components of the CAx chain is therefore a major prerequisite for manufacturing enterprises for becoming strategically agile and consequently globally competitive. Being interoperable, resources can be utilized interchangeably in a plug-and-produce manner. Over the last 8 years the eminence of a STEP standard for machining entitled STEP-NC (numerical control) has become a well-known vehicle for research to improve the level of information availability at the CNC machine tool. In this paper, the authors introduce the background to the evolution of CNC manufacturing over the last 50 years and the current standards available for programming. A review of the literature in interoperable CNC manufacturing is then provided relating to milling, turn–mill and other NC processes. The major part of the paper provides a strategic view of how interoperability can be implemented across the CAx chain with a range of standards used to regulate the flow of information. Finally, the paper outlines the advantages and major issues for future developments in interoperability, identifying future key requirements and limiting factors.     

Organic–inorganic nanomatrix structure and properties of related naturally occurring rubbery macromolecules

The outstanding mechanical properties of soft materials i.e. natural rubber are partly due to the organic–inorganic nanomatrix structure because numerous organic microparticles are dispersed in a small amount of an inorganic nanomatrix composed of inorganic nanoparticles and organic macromolecules. Here we form an organic–inorganic nanomatrix using graft-copolymerization of a vinyl monomer with an inorganic oxide precursor onto natural rubber particles with an average diameter of 1 μm dispersed in water. The inorganic oxide precursor is converted into inorganic oxide nanoparticles through hydrolysis and condensation, forming chemical linkages between natural rubber microparticles and inorganic oxide nanoparticles. Transmission electron microscopy indicates that the organic–inorganic nanomatrix is densely filled with inorganic oxide nanoparticles and the natural rubber microparticles are dispersed in the nanomatrix. This nanomatrix composite realizes both energetic elasticity and entropic elasticity of a soft material, opening a novel field of building block chemistry with respect to a pair of organic microparticles and inorganic nanoparticles.     

Hypocholesterolaemic effect of yoghurt containing Bifidobacterium pseudocatenulatum G4 or Bifidobacterium longum BB536

The effect of a yoghurt supplement containing Bifidobacterium pseudocatenulatum G4 or Bifidobacterium longum BB536 on plasma lipids, lipid peroxidation and the faecal excretion of bile acids was examined in rats fed a cholesterol-enriched diet. After 8 weeks, the rats in the positive control (PC) group who were fed the cholesterol-enriched diet showed significant increases in plasma total cholesterol (TC), low-density lipoprotein (LDL) cholesterol, and malondialdehyde (MDA). However, groups fed a cholesterol-enriched diet supplemented with yoghurt containing B. pseudocatenulatum G4 or B. longum BB536 had significantly lower plasma TC, LDL-C, very-low-density lipoprotein (VLDL) cholesterol, and MDA than had the PC group after 8 weeks of treatment. In addition, faecal excretion of bile acids was markedly increased in the rats fed the yoghurt containing B. pseudocatenulatum G4 or B. longum BB536 as compared to the PC and NC groups.     

Investigation of functionally graded metal foam thermal management system for solar cell

Concentrated photovoltaic cell (CPV) is a solar energy harvesting device that converts solar energy into electrical energy. However, the performance and efficiency of the CPV are heavily dependent on the temperature. Besides, nonuniformity of temperature distribution on the CPV will lead to thermal aging and affects the cycle life. Hence, an effective cooling system is required to remove excess heat generated to ensure that the CPV operates at optimum operating temperature with minimum variation of temperature. Metal foam is a new class of material that possesses huge potential for thermal management. In this study, a functionally graded metal foam is proposed for the CPV thermal management system. Computational thermal fluid dynamic analysis is conducted to investigate the effect of porosity and pore density on the flow field and thermal performance of the aluminum foam heat sink. The investigation results revealed that 10 PPI functionally graded aluminum foam heat sink with two stages of porosity gradient 0.794 and 0.682 produced the lowest pressure drop and highest thermal performance. Temperature difference of 3.9°C was achieved for a solar cell with total heat generation of 900 W under water mass flow rate of 20 gs⁻¹.     

Effect of processing method on vitamin profile,antioxidant properties and total phenolic content of coconut (Cocos nucifera L.) sugar syrup

Coconut (Cocos nucifera L.) sugar is a more nutritious alternative sugar source as compared to sugar palm (Borassus flabellifer) and sugarcane (Saccharum officinarum L.). This work was aimed to investigate the browning index (BI), vitamin profile and antioxidant properties of coconut sap sugar syrups, which were produced by different processing methods: rotary evaporation (RE), microwave evaporation (ME) and open-heat evaporation (OHE). The results obtained showed that coconut sugar syrup produced by RE-60 contained high antioxidant activities [DPPH (36.71%) and ABTS (34.84%), TPC (299.87 mg per 100 g sample) and FRAP (3.74 mm )]. These values were slightly lower than those of ME and OHE. Coconut sugar syrup (RE-60) also contained higher amounts of vitamin C (1587.27 mg L⁻¹), vitamin B1 (97.44 mg L⁻¹) and vitamin B3 (19.84 mg L⁻¹) compared with those of ME and OHE coconut sugar syrups. RE-60 was the best method to produce coconut sugar syrup in a shorter time with lower browning index and higher vitamin contents.     

Ethanol and lactic acid production using sap squeezed from old oil palm trunks felled for replanting

Old oil palm trunks that had been felled for replanting were found to contain large quantities of high glucose content sap. Notably, the sap in the inner part of the trunk accounted for more than 80% of the whole trunk weight. The glucose concentration of the sap from the inner part was 85.2 g/L and decreased towards the outer part. Other sugars found in relatively low concentrations were sucrose, fructose, galactose, xylose, and rhamnose. In addition, oil palm sap was found to be rich in various kinds of amino acids, organic acids, minerals and vitamins. Based on these findings, we fermented the sap to produce ethanol using the sake brewing yeast strain, Saccharomyces cerevisiae Kyokai no.7. Ethanol was produced from the sap without the addition of nutrients, at a comparable rate and yield to the reference fermentation on YPD medium with glucose as a carbon source. Likewise, we produced lactic acid, a promising material for bio-plastics, poly-lactate, from the sap using the homolactic acid bacterium Lactobacillus lactis ATCC19435. We confirmed that sugars contained in the sap were readily converted to lactic acid with almost the same efficiency as the reference fermentation on MSR medium with glucose as a substrate. These results indicate that oil palm trunks felled for replanting are a significant resource for the production of fuel ethanol and lactic acid in palm oil-producing countries such as Malaysia and Indonesia.     

Effect of pre‐germination time of brown rice on serum cholesterol levels of hypercholesterolaemic rats

BACKGROUND: Brown rice is unpolished rice with immeasurable benefits for human health. Brown rice (BR) and pre‐germinated brown rice (PGBR) are known to contain various functional compounds such as γ‐oryzanol, dietary fibre and γ‐aminobutyric acid (GABA). In the present study, the experimental diets containing BR and PGBR (24, 48 h pre‐germination) were used to investigate the influence of pre‐germination time of brown rice on blood cholesterol in Sprague–Dawley male rats. RESULTS: Hypercholesterolaemia and elevation of LDL‐cholesterol were successfully ameliorated by the experimental diets containing BR and PGBR (24 and 48 h pre‐germination). As compared to the control sample, the pre‐germination time had a significant (P < 0.05) effect on blood cholesterol of Sprague–Dawley male rats. It was also found that the significantly (P < 0.05) better effect on lipid profile of hypercholesterolaemic rats was observed by prolonging the pre‐germination time. As compared to non‐germinated brown rice, the germinated brown rice showed the higher cardio‐protective effect on hypercholesterolaemic Sprague–Dawley male rats. CONCLUSION: The present study suggests that the changes of blood cholesterol can be mainly modulated by using the PGBR rather than BR. The prolonging of pre‐germination time led to an increase in the bioactive components, thereby providing a more efficient functional diet affecting the high blood cholesterol. This study suggests that PGBR can be used instead of BR and polished rice in the human diet. Copyright © 2009 Society of Chemical Industry     

Mapping land use/cover distribution on a mountainous tropical island using remote sensing and GIS

The land use/cover distribution on Langkawi Island, Malaysia was mapped using remote sensing and a Geographic Information System (GIS). A Landsat Thematic Mapper (TM) satellite image taken in March 1995 was processed, geocorrected and analysed using IDRISI, raster-based GIS software. An unsupervised classification was performed based on spectral data from a composite image of the bands TM3, TM4 and TM5. Using this output, field data together with available secondary data consisting of topography, land use and soil maps were used to perform a maximum likelihood supervised classification. The overall accuracy of the output image was 90% and individual class accuracy ranged from 74% for rubber to 100% for paddy fields. The classified areas on the image were mainly confined to the mountainous and hilly regions on the island. A shaded relief map, simulating sunshine conditions, showed that the unclassified areas are located in the shadowed slopes, i.e. the slopes facing west. Consequently, the imagery was subdivided on the basis of slope aspect and a stratified classification was performed. As a result of this procedure, the overall accuracy increased to 92% and the individual class accuracy for the inland forest class increased by 9% to 90% . Using IDRISI, individual class areas as well as percentages were calculated. The kappa coefficient for the classified image was 0.90. Qualitative analysis indicates that topography is the main control on the spatial distribution of land use/cover types on the island. As Langkawi Island has been developing rapidly over the last decade, successful planning will require reliable information about land use/cover distribution and change. This study illustrates that remote sensing and GIS techniques are capable of providing such information.