Fuzzy controlled backpropagation neural network for tool condition monitoring in face milling

The performance of a fuzzy controlled backpropagation neural network has been studied to predict the tool wear in a face milling process based on simple process parameters and sensor signal features. The results show the potentiality of the method in comparison to the standard backpropagation neural network and one of its variants. The speed of convergence, accuracy of prediction and total time of system development make fuzzy controlled backpropagation an attractive technique amenable for online tool condition monitoring.     

Contribution of organomodified clay on hybrid microstructures and properties of epoxidized natural rubber‐based nanocomposites

Influence of organic modifying agent of clay on dispersion, distribution, hybrid microstructure formation, and associated performance properties of epoxidized natural rubber‐based composites was evaluated. Binary and ternary composites of carbon black (CB) and two organomodified layered silicates (i.e., nanomer I30E and Cloisite 30B) were prepared and characterized based on small angle X‐ray scattering, transmission electron microscopy, hydrodynamic swelling, tensile measurement, and dynamic mechanical analyses. Greater extent of exfoliation and “nanounit” formation was noted in ternary composites containing nanomer I30E, which was reflected in higher interfacial roughness (d_s = 2.82) and lower radius of gyration (R_g = 205 Å). Morphological observations suggested higher nanomer I30E–CB interactions than that of Cloisite 30B–CB. The interplatelet distance in Cloisite 30B (d = 1.83 nm) stacks was lower than that of nanomer I30E (d = 2.26 nm). These two factors jointly contributed in higher breakdown of nanomer I30E stacks by CB than that of Cloisite 30B stacks. Greater exfoliation and nanounit formation in I30E–CB‐filled nanocomposite was also reflected in increased degree of crosslinking (n = 20 × 10^?5%), tensile modulus/strength, half height width of damping peak (20.3°C), and filler effectiveness (C = 0.33). POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Size Distribution and Morphology of Liposome Aerosols Generated By Two Methodologies

Pulmonary delivery of sustained release formulations needs drug encapsulation in a suitable matrix, as well as the generation of aerosols with high lung penetration and suitable release characteristics. Nanometer sized liposomes offer the potential for biocompatibility, controlled release and easy internalization in the lung. For uniform dose delivery and drug release kinetics, it is of interest to understand generation techniques to obtain aerosols containing nearly monodispered nanometer sized dry particles. Two aerosolization techniques, air-jet atomization and electrohydrodynamic atomization (EHDA) were studied to identify conditions under which the inclusion of one-liposome-per-drop could be achieved. In air-jet atomization, low lipid concentrations resulted in a unimodal aerosol with a median mobility diameter of 94 (± 3.5) nm, while higher concentrations led to larger median diameters, implying possible inclusion of multiple liposomes per drop. In EHDA, tuning drop sizes in the range of 130 to 200 nm, as well as the use of high lipid concentrations, resulted in a bimodal aerosol distribution, with peaks at 35 and 100 nm mobility diameters. TEM images of the liposome aerosol from EDHA showed fused liposomes, resulting in cylindrical structures with different physical diameters. It was hypothesized that deformation of liposomes to cylindrical structures in the micro-capillary liquid tip of the electrospray, and interactions along the axial or cross sectional surfaces led to dry particles with different mobility sizes.     

Gold Nanoparticle–Protein Agglomerates as Versatile Nanocarriers for Drug Delivery

The fabrication of a versatile nanocarrier based on agglomerated structures of gold nanoparticle (Au NP)–lysozyme (Lyz) in aqueous medium is reported. The carriers exhibit efficient loading capacities for both hydrophilic (doxorubicin) and hydrophobic (pyrene) molecules. The nanocarriers are finally coated with an albumin layer to render them stable and also facilitate their uptake by cancer cells. The interaction between agglomerated structures and the payloads is non‐covalent. Cell viability assay in vitro showed that the nanocarriers by themselves are non‐cytotoxic, whereas the doxorubicin‐loaded ones are cytotoxic, with efficiencies higher than that of the free drug. Transmission electron microscopy and fluorescence microscopy along with flow cytometry analysis confirm the uptake of the drug‐loaded nanocarriers by a human cervical cancer HeLa cell line. Field‐emission scanning electron microscopy reveals the formation of apoptotic bodies leading to cell death, confirming the release of the payloads from the nanocarriers into the cell. Overall, the findings suggest the fabrication of novel Au NP–protein agglomerate‐based nanocarriers with efficient drug‐loading and ‐releasing capabilities, enabling them to act as multimodal drug‐delivery vehicles.     

Transport phenomena in laser surface alloying

A three dimensional, transient model is developed for studying heat transfer, fluid flow and mass transfer for the case of a single-pass laser surface alloying process. The numerical study is performed in a co-ordinate system fixed to the laser which moves with a constant scanning speed. The coupled momentum, energy and species conservation equations are solved using a finite volume technique. Phase change processes are modelled using a fixed-grid enthalpy-porosity technique, which is capable of predicting the continuously evolving solid-liquid interface. The three-dimensional model is able to predict the species concentration distribution inside the molten pool during alloying, as well as in the entire cross section of the solidified alloy. Corresponding experimental results show a good qualitative agreement with the numerical predictions with regard to pool shape and final composition distribution.     

Validating generality of recently developed critical plane model for fatigue life assessments using multiaxial test database on seventeen different materials

The present studies are aimed at validation of a newly developed critical plane model with respect to large variety of engineering materials used for different applications. This newly developed model has been recently reported by present authors. To strengthen general applicability of this model, multiaxial test database consisting of a wide variety of multiaxial loading paths have been considered. The strain paths include pure axial, pure torsion, in‐phase axial‐torsion, out‐of‐phase axial‐torsion with phase shift angles varying from 30° to 180° having sine/trapezoidal/triangular strain waveforms, with/without mean axial/shear strains and asynchronous axial‐torsion strain paths of different frequency ratios etc. The materials covered in present study are mainly categorized as ferrous and nonferrous alloys. In ferrous alloy category, material grades from plain carbon steel (mild steel, 16MnR, SA333 Gr. 6, E235 and E355), low‐alloy steel (1Cr‐Mo‐V and S460 N) and austenitic stainless steel (SS304, SS316L and SS347) have been considered. In nonferrous alloy category, aluminium alloys (2024T3‐Al, 7075T651‐Al, and PA38‐T6‐Al), titanium (pure titanium and TC4 alloy), cobalt base super‐alloy (Haynes 188), and nickel alloy (Inconel‐718) have been considered. The predicted and test fatigue lives are found in good agreement for all these materials and complex multiaxial loading paths.     

Dispersion polymerization of aniline using hydroxypropylcellulose as stabilizer: role of rate of polymerization

Hydroxypropylcellulose (HPC) has been used as a steric stabilizer for preparing polyaniline dispersions using the route of oxidative dispersion polymerization of aniline. Using strongly acidic conditions (1 mol l^?1 HCl), low temperature of about 2 °C and a concentration of aniline as low as 0.5%, ammonium peroxodisulfate at 1.25% and hydroxypropylcellulose concentrations at 0.5–1 g d l^?1, unstable dispersions were obtained not only in water but also in aqueous alcohols (ethanol and methanol) up to at least 70 vol% alcohol. In contrast, dispersions that remained stable for at least 72 h were obtained when the alcohol concentration of the medium was as high as about 80 vol%. Kinetic studies of the polymerization systems suggested that success in the latter case was due to a lowering of the rate of polymerization. Transmission electron microscopy studies showed that dispersion particles prepared in 80 vol% alcohol media are spherical in shape and their diameter decreases with increasing stabilizer concentration. However, a change of morphology from spherical to aggregated needle‐shaped was observed when the rate was increased by increasing the aniline concentration from 0.5% to 0.75% g d l^?1 in the above recipe. The aggregated particles were found to be broken down to spherical nanoparticles when the as‐prepared dispersions were sonicated for about 30 min. The sonicated dispersion on drying showed the presence of fractal clusters of polyaniline particles in the dried film. The fractal dimension was determined to be 1.77 which agreed well with the theoretical value determined by computer simulation based on a diffusion limited cluster–cluster aggregation model in three dimensions. © 2001 Society of Chemical Industry     

Analysis of parallel-operated self excited induction generators

The paper presents an iterative solution for the problems related to steady state performance of self-excited induction generators operating in parallel. The analysis is based on voltage and current balance equations derived from an inverse-model for the steady state equivalent circuit of induction machines. The nonlinearity in the magnetization characteristics has been taken into account by piecewise linearisation. The proposed method is general and can be applied for analysis of any number of parallel connected machines. Theoretical predictions and experimental results are presented to study different performance characteristics of the system