Tribological properties of Si-containing diamond-like carbon film under ATF lubricated condition

Recent years have seen a rise in social needs regarding safety and the environment, and this has placed increasing importance on product development for automotive parts that leads to smaller sizes, higher capacity, and lower costs. Diamond-like carbon (DLC) coating technology is being focused on as an effective solution to such issues.This paper reports on the tribological properties of a Si-containing diamond-like carbon film under an automatic transmission fluid (ATF) lubricated condition, which dramatically improves the performance of an electromagnetic clutch used in electronically controlled All-wheel-drive (AWD) coupling. The Si-containing DLC film maintains its rough sliding surface while simultaneously exhibiting extremely low aggression against mating materials. Thus, the boundary lubrication state of the initial friction stage is maintained, while also displaying a positive μ–v slope with excellent anti-shudder performance and a satisfactory friction coefficient as demanded by the drive train.Based on time-of-flight secondary ion mass spectrometry (TOF-SIMS) of sliding surfaces, it was speculated that the mechanism behind the good tribological properties of a sliding material coated with Si-containing DLC film under fluid lubrication are in part connected to the material properties of the DLC-Si film and an adsorbate such as a succinimide-based dispersant.     

Enhancement of Anti-Tumoral Immunity by β-Casomorphin-7 Inhibits Cancer Development and Metastasis of Colorectal Cancer

β-Casomorphin-7 (BCM) is a degradation product of β-casein, a milk component, and has been suggested to affect the immune system. However, its effect on mucosal immunity, especially anti-tumor immunity, in cancer-bearing individuals is not clear. We investigated the effects of BCM on lymphocytes using an in vitro system comprising mouse splenocytes, a mouse colorectal carcinogenesis model, and a mouse orthotopic colorectal cancer model. Treatment of mouse splenocytes with BCM in vitro reduced numbers of cluster of differentiation (CD) 20⁺ B cells, CD4⁺ T cells, and regulatory T cells (Tregs), and increased CD8⁺ T cells. Administration of BCM and the CD10 inhibitor thiorphan (TOP) to mice resulted in similar alterations in the lymphocyte subsets in the spleen and intestinal mucosa. BCM was degraded in a concentration- and time-dependent manner by the neutral endopeptidase CD10, and the formed BCM degradation product did not affect the lymphocyte counts. Furthermore, degradation was completely suppressed by TOP. In the azoxymethane mouse colorectal carcinogenesis model, the incidence of aberrant crypt foci, adenoma, and adenocarcinoma was reduced by co-treatment with BCM and TOP. Furthermore, when CT26 mouse colon cancer cells were inoculated into the cecum of syngeneic BALB/c mice and concurrently treated with BCM and TOP, infiltration of CD8⁺ T cells was promoted, and tumor growth and liver metastasis were suppressed. These results suggest that by suppressing the BCM degradation system, the anti-tumor effect of BCM is enhanced and it can suppress the development and progression of colorectal cancer.     

Exergy recuperative CO2 gas separation in pre-combustion capture

The integrated coal gasification combined cycle (IGCC) can achieve higher power generation efficiency than conventional pulverized coal combustion power plants. However, a CO₂ capture process prevents improving power generation efficiency of IGCC, because CO₂ separation from gas mixtures requires huge amounts of energy. Therefore, in this study, we analyzed the CO₂ separation process in the pre-combustion capture process using a process simulator (PRO/II) in the steady state, and proposed a new process using a modularity based on self-heat recuperation (SHR) technology to decrease energy consumption. Pre-combustion capture was applied in the IGCC plant, which involved coal gasification and CO-shift conversion with CO₂ capture. The results show that the energy consumption for the CO₂ separation process using SHR was decreased by two-thirds. This means that the power generation efficiency can be improved by SHR compared with conventional IGCC with a CO₂ capture process.     

Interfacial characterization of joint between mild steel and aluminum alloy welded by resistance spot welding

The interfacial characteristics of resistance spot welded steel–aluminum alloy joint have been investigated using electron microscopy. The results reveal that reaction product FeAl₃ is generated in the peripheral region of the weld while a reaction layer consisting of Fe₂Al₅ adjacent to steel and FeAl₃ adjacent to aluminum alloy forms in the central region of the weld, and that the morphology and thickness of the reaction layer vary with the position at the welding interface.     

Development of butt welding of polymeric materials based on softening and stirring effects by hot tool

In this study, new butt welding technique was proposed to join polymeric materials in which the polymeric material is softened by a heated tool due to the Joule effect heating of the electric current flow through the tool, and the coalescence of material is done by the stirring action due to the tool rotation. A 3 mm-thick Polycarbonate (PC) sheets were joined in various joining conditions, from which joining mechanism, mechanical properties of joints and process parameters affecting joint performance were investigated. In the experiments, in situ observation with a CCD camera and material temperature measurement during the process, as well as the observation of surface appearance and cross section of the joint and tensile test were performed for these purposes. It was shown from the in situ observation and material temperature measurement that the molten and softened region is formed around the weld tool. It was also shown that sufficient heat input was required to form sound joints with acceptable performance, which depended upon the joining speed and amount of electric current flow through the tool. The observation of joint appearance and cross section revealed that the joint with comparable thickness to base material was obtained under the condition of revolution pitch below 0.08 mm, defined by the ratio of joining speed to tool rotation. It is noticed that joints obtained from the proper conditions have the same mechanical properties as the base material, and that the process parameters of this method were tool rotation speed, welding speed and amount of electric current. These results suggest proposed method is useful for joining the polymeric materials.     

A novel experimental technique to determine the heat transfer coefficient between the bed and particles in a downer

A novel method for directly measuring the temperature history of mobile hot ferromagnetic particles (steel particles), substituting for reacting particles, in a binary-solid (reacting particles and inert particles) downflow is introduced. The temperature history of the hot steel particles can be obtained by measuring the temperature of the particles at different axial positions using magnetic fields that can separate the steel particles from other bed materials immediately and easily. Employing the magnetic marking method, magnetic sensors were used to detect the change in magnetic flux density in a given magnetic field, and the residence time of the steel particles was also measured. The cross-sectional averaged particle-to-bed heat transfer coefficients were calculated from the experimental results using simple heat balance equations. The measured temperature data have a relatively wide error range; however, the average temperature curves derived from the average particle-to-bed heat transfer coefficients agreed with the temperature plots. Therefore, the experimental method of this study is applicable to the measurement of the particle temperature in a binary-solid downflow. The results showed that there is strong correlation between the particle-to-bed heat transfer coefficients and normalized collision frequency under the laminar gas flow conditions.     

Metal-Coated Fullerenes C60Mn: Calculations for M = Be,Mg, Al AND n = 12, 20, 32

Abstract

Semiempirical quantum-chemical PM3 calculations are reported for a relatively new class of exohedral metallo-fullerenes - metal-coated or metal-covered fullerenes: C₆₀M_n. The exohedral species were recently observed, however, their geometrical and electronic structure is not known yet. In this paper, relatively-even metal-atom distributions over the fullerene rings are considered - such regular forms are computed for M= Be, Mg, Al. Three selected stoichiometrics are treated: C₆₀M₁₂, C₆₀M₂₀, and C₆₀M₃₂. The stoichiometrics correspond to the location of the metal atoms above the twelve pentagons, above the twenty hexagons, and above each of the thirty two rings of C₆₀ This interesting arrangement over the rings is possible only for some types of atoms, while other elements are localized above bonds or atoms, or inside the cage, or even react and destroy the cage. Other limitation comes from the parametrization of the computational methods - the computations are performed with the PM3 semiempirical method and metal-layer atomization heats are used as a stability measure. Structural characteristics are presented, too. Considerable reductions of the cage symmetry are reported and their relationships to Jahn-Teller effect are discussed, too (no case of the icosahedral symmetry is found).     

Electrochemical durability of single-wall carbon nanotube electrode against anodic oxidation in water

The electrochemical capability of single-wall carbon nanotube (SWCNT) electrodes is investigated to establish their reliability in practical applications. Direct current (DC) voltage of +10 V is applied across the SWCNT anode and Pt cathode in water, and the electrochemical fracturing behavior of SWCNTs is analyzed using transmission electron microscopy and atomic force microscopy. A considerable number of short SWCNTs, with lengths of less than 200 nm, are observed to be electrochemically generated. This result suggests that the anodic corrosion of SWCNTs occurs even in water, a non-electrolyte liquid. Raman spectroscopy and a comparison study of the anodization behavior of SWCNTs with narrow (0.9 nm) and wide (1.8 nm) diameters indicate that the durability of narrow SWCNTs is lower than that of the wide SWCNTs.     

Structural advantages of rectangular-like channel cross-section on electrical characteristics of silicon nanowire field-effect transistors

We have experimentally demonstrated structural advantages due to rounded corners of rectangular-like cross-section of silicon nanowire (SiNW) field-effect transistors (FETs) on on-current (I_ON), inversion charge density normalized by a peripheral length of channel cross-section (Q_inv) and effective carrier mobility (μ_eff). The I_ON was evaluated at the overdrive voltage (V_OV) of 1.0 V, which is the difference between gate voltage (V_g) and the threshold voltage (V_th), and at the drain voltage of 1.0 V. The SiNW nFETs have revealed high I_ON of 1600 μA/μm of the channel width (w_NW) of 19 nm and height (h_NW) of 12 nm with the gate length (L_g) of 65 nm. We have separated the amount of on-current per wire at V_OV = 1.0 V to a corner component and a flat surface component, and the contribution of the corners was nearly 60% of the total I_ON of the SiNW nFET with L_g of 65 nm. Higher Q_inv at V_OV = 1.0 V evaluated by advanced split-CV method was obtained with narrower SiNW FET, and it has been revealed the amount of inversion charge near corners occupied 50% of all the amount of inversion charge of the SiNW FET (w_NW = 19 nm and h_NW = 12 nm). We also obtained high μ_eff of the SiNW FETs compared with that of SOI planar nFETs. The μ_eff at the corners of SiNW FET has been calculated with the separated amount of inversion charge and drain conductance. Higher μ_eff around corners is obtained than the original μ_eff of the SiNW nFETs. The higher μ_eff and the large fractions of I_ON and Q_inv around the corners indicate that the rounded corners of rectangular-like cross-sections play important roles on the enhancement of the electrical performance of the SiNW nFETs.     

Micro cutting of ferrous materials using diamond tool under ionized coolant with carbon particles

A new coolant for micro cutting of ferrous materials using a diamond tool was proposed. The effects of the new coolant (ion-shot coolant) which consists of ionized coolant and carbon particles on two steel materials, a high carbon chromium steel and a pre-hardened mold steel were investigated. Also mechanism of the ion-shot cutting was discussed by the observation on material structure at the primary shear zone and frictional coefficient between diamond tool and ferrous material. The ion-shot coolant showed great potential for the used of the diamond tool on ferrous material in terms of tool wear and surface quality.