Micromachining of electroformed nickel mold using thick photoresist microstructure for imprint technology

In order to fabricate polymer-based microstructures with feature sizes on the order of micrometers, we have been developing a microimprint technology with a fine nickel (Ni) mold instead of a conventional photolithography technique. The Ni mold was successfully fabricated by electroforming using a positive thick photoresist microstructure patterned on a silicon substrate as a replication master. The photoresist microstructure with excellent edge quality can be obtained under irradiation with single wavelength (g line) selected from a high-pressure mercury lamp. In addition, its sidewall angle in the range of 65° to 84° can be controlled precisely by varying the distance between a photomask and a photoresist surface. On the structured photoresist master, Ni was electroplated up to a thickness of about 110 μm, and then removed from the master. In this process, two-step electroplating at different current densities was carried out in order to prevent deformation of the photoresist master due to stress generated in a Ni electrodeposit. With the Ni mold, fine patterns with a width of 10 or 30 μm and a depth of 24 μm were almost completely transferred to polymetric materials (PMMA). The geometrical dimensions of the fabricated PMMA microstructures were found to be only about 10% reduction against the Ni mold.     

Thermodynamics of calcium and oxygen in molten titanium and titanium-aluminum alloy

The deoxidation equilibrium of molten titanium and titanium-aluminum alloys saturated with solid CaO has been measured in the temperature range from 1823 to 2023 K. The equilibrium constant of reaction CaO (s)=Ca (mass pct in Ti,Ti-Al)+O (mass pct in Ti,Ti-Al) and the interaction parameter between calcium and oxygen were determined for Ti, TiAl, and TiAl₃. The standard Gibbs energy of reaction for TiAl was obtained as follows: $$\Delta G^\circ = 279,000 - 103TJ/mol$$ The possibilities for the deoxidation of titanium and titanium-aluminum alloys by using calcium-based fluxes are discussed.     

A control method with pheromone information for a transport system

Since the control methods of a transport system between processing machines are specialized for each layout of the system, it is difficult to design prompt schedules and control logic for new complicated systems, especially in cases of machine faults or restructuring the system to modify the layout. In this article, we describe a multiagent transport control system which utilizes pheromone information. Each element of the system acts as an agent and estimates the appropriate path and time to drive out the products using information obtained by communication with other elements as well as pheromone information deposited on the tracks of the products.     

Fine two-phase routing over shortest paths with traffic matrix

This paper presents an IP finely-distributed load-balanced routing scheme based on two-phase routing over shortest paths, where the traffic matrix is given. It is called the fine two-phase routing (F-TPR) scheme. F-TPR more finely distributes traffic from a source node to intermediate nodes than the original TPR. F-TPR determines the distribution ratios to intermediate nodes for each source–destination node pair independently. To determine an optimum set of distribution ratios, a linear programming (LP) formulation is derived. We compare the F-TPR scheme against the TPR scheme and the sophisticated traffic engineering (TE) scheme of Multi-Protocol Label Switching (MPLS-TE). Numerical results show that F-TPR greatly reduces the network congestion ratio compared to TPR. In addition, F-TPR provides almost the same network congestion ratios as MPLS-TE, the difference is surprisingly less than 0.1% for the various network topologies examined. In addition, considering the practical implementation of F-TPR for routers, we also investigate the case that traffic from a source node to a destination node is not allowed to be split over multiple routes. The non-split problem is formulated as an integer linear programming (ILP) problem. As it is difficult to solve the ILP problem within practical time, two heuristic algorithms are presented: Largest Traffic Demand First (LTDF) and a Random Selection (RS). The applicability of LTDF and RS are presented in terms of network size. We find that non-split F-TPR also matches the routing performance of MPLS-TE within an error of 1%, when network size is large enough.     

Navigation system for an autonomous robot using an ocellus camera in an indoor environment

Autonomous and mobile robots are being expected to provide various services in human living environments. However, many problems remain to be solved in the development of autonomous robots that can work like humans. When a robot moves, it is important that it be able to have self-localization abilities and recognize obstacles. For a human, the present location can be correctly checked through a comparison between memorized information assuming, it is correct, and the present situation. In addition, the distance to an object and the perception of its size can be estimated by a sense of distance based on memory or experience. Therefore, the environment for robotic activity assumed in this study was a finite-space such as a family room, an office, or a hospital room. Because an accurate estimation of position is important to the success of a robot, we have developed a navigation system with self-localization ability which uses only a CCD camera that can detect whether the robot is moving accurately in a room or corridor. This article describes how this system has been implemented and tested with our developed robot.     

Detection of environmental changes from network structure

We studied the networks of the temperature record in the atmosphere. They are made by the strength of the synchronization, including the delay between temperatures at locations on Earth. We consider these locations as nodes, and we consider a pair of locations as a link if the synchronization between them is stronger than a threshold. The network is scale-free, which is thought to contribute to the stability of the climate. This work was presented in part at the 12th International Symposium on Artificial Life and Robotics, Oita, Japan, January 25–27, 2007     

A counterexample to a proposed dynamic programming algorithm for optimal bid construction in an auction-based fully distributed manufacturing system

The paper by Veeramani and Wang (Int J Adv Manuf Technol 28:541–550, 2006) published in this journal offers a general bid construction scheme for minimizing the job flow time in auction-based manufacturing control and claims the optimality of the procedure. The purpose of this note is to provide a small example, in which their proposed new method fails to produce an optimal solution. We also address efficient correct algorithms so as to protect the readers from mistakenly believing that their new procedure is a better way of computing solutions.     

Dynamics of absorbed water in model composites of polyamide 6 and carbon fibre evaluated by differential scanning calorimetry

The crystallization and subsequent melting behaviour of absorbed water in the model composites of polyamide 6 (PA6) and carbon fibre were investigated by differential scanning calorimetry (DSC) in comparison with those in neat PA6, using the small rectangular specimens exposed to water at 90 °C. In the DSC curves of PA6 any exothermic peaks of crystallization and endothermic ones of melting were not observed, but a step corresponding to glass transition was observed at about −30 °C during the heating process. Thus water absorbed by neat PA6 was recognized as non-freezing bound water which does not crystallize, probably due to the strong interaction with the polyamide chains. On the other hand, for the model composite several exothermic peaks were clearly observed at temperatures ranging from −10 to −20 °C, and their intensity was increased with increasing the fibre content. The distinct endothermic peaks were detected around at 0 °C during the reversed heating process. The glass transition temperature was not affected by adding the carbon fibre. Comparing with the result of neat PA6 indicates that in the model composite water exists in a state near free water, besides the non-freezing bound water dispersed in the matrix polyamide. It is further implied that water is mainly accumulated in the matrix/fibre interfacial region with some microstructural heterogeneties or defects, in which the water molecules can easily move under much weaker interaction with the polyamide chains.     

Study on high performance ice slurry formed by cooling emulsion in ice storage (discussion on adaptability of emulsion to thermal storage material)

This study focuses on an emulsion as a new thermal storage material for ice storage. Two types of emulsions were formed using an oil–water mixture with a small amount of additive. A silicone, light and lump oils were used. The water contents of the emulsions were 70, 80 and 90%. The additive was an amino group modified silicone oil. No depression of freezing point was observed for the emulsions because of their hydrophobic properties. In order to determine the structure of the emulsions, their electrical resistances were measured. Moreover, components of the liquids separating from the emulsions were analyzed. The results indicated that one emulsion was a W/O type emulsion, while the other was an O/W type. Finally, adaptability of the two emulsions to ice storage was discussed, it was concluded that a high performance ice slurry could be formed by the W/O type emulsion.