离心铸造高速钢轧辊铸造缺陷形成与控制技术研究

采用离心铸造方法制造高速钢轧辊工艺简单,操作方便,但易出现偏析、裂纹、气孔、缩孔及夹杂等缺陷,影响轧辊的力学性能和使用性能.采用稀土-钛复合变质处理改善合金的组织和性能,同时改进离心铸造工艺参数可以消除高速钢轧辊铸造缺陷,提高力学性能,改善使用效果.     

坯料外形对镁合金矩形盒拉深成形的影响

用商业有限元软件模拟了在同一套模具和成形条件下不同毛坯外形的镁合金矩形盒拉深成形过程．依据数值模拟结果，分析了不同坯料外形对镁合金矩形盒拉深成形的影响。结果表明：使用矩形圆角坯料比其他坯料的成形性能好。     

Simulation of local effect of reinforcement on temperature field during solidification of aluminum metal matrix composite

The effect of reinforcement on the solidification of pure metal matrix composites （MMCs） was simulated using a two-dimensional solidification temperature field model by the finite element method. The concept of the character length was proposed to describe the size of reinforcement local heat influential zone in MMCs solidification according to the change of the morphologies of solid-liquid interface. The relationship between the character length and the geometrical conditions, the boundary condition and physical properties of the reinforcement were studied, respectively. The results show that the width of the unit and the cold boundary temperature have no effect on the character lengths but have effect on the distance between cold boundary and reinforcement （/） and the thermal parameters of the reinforcement. An experimental rule to predict the value of the character length was derived and applied.     

圆锯片的有限元模态分析

针对金属冷热锯机锯片在锯切轧件过程中出现的振动问题 ,利用 MSC/ NASTRAN有限元软件 ,计算分析了各种参数对锯片模态的影响。从而为锯片的设计及其制造工艺的确定提供了可靠的参考依据 ,为最终解决生产中的实际问题发挥了重要作用     

钨钴硬质合金电化学蚀刻加工研究

对YG6硬质合金电化学蚀刻工艺进行了研究,提出了采用光致抗蚀剂作保护膜,在生成一定钝化膜的情况下进行电化学蚀刻的方法.在一定的蚀刻深度范围内,该工艺的可控性好、腐蚀区表面质量较好.     

Ultrahigh Current Density Ion Implantation

A study of several engineering alloys implanted at ultrahigh current densities has revealed that the process induces no change in the bulk microsctructure of the materials. Even though temperatures induced during processing exceed the transformation (tempering and annealing) temperatures, there is insufficient time for nucleation and growth reactions to occur during the temperature excursion associated with typical implantation dose and energy conditions. Substantially lower costs should accompany the shorter duration ultrahigh current density implantation process. Auger electron spectrographs reveal a substantially extended nitrogen range over those observed at low current densities (four-fold increase). This enhanced range appears to be due to radiation enhanced diffusion effects. Deeper penetration could lead to more durable surface layers.     

Electroless deposition of Ni on template of halloysite and its magnetic property

Halloysite template, a ceramic substrate, is of a hollow cylindric structure, on which the fine Pd nanoparticles are uniformly formed by the reduction of palldate chloride to initiate electroless deposition. The electroless deposition of Ni is catalyzed by the Pd particles, which results in a uniform layer of Ni-P alloy on halloysite. The alloy is of a nanocrystalline structure, of which the average diameter is about 6 nm. After being heat-treated at 400 ℃, it contains both Ni and Ni12P5 crystal, meanwhile, the Ni crystal gets larger with an average size of 51.9 nm.The content of phosphorous in the Ni layer has a great influence on crystal structure. The metallized halloysite has a higher inherent coercive force, and a much lower saturation magnetization in its as-plated state, while after heattreatment, the inherent coercive force decreases drastically. These magnetic properties have great relationship with the superparamagnetism of Ni nanocrystalline and the stress anisotropy in Ni layer.     

基于I2C总线技术的等离子喷焊系统的研究

阐述了基于I^2C总线技术的等离子喷焊过程控制系统的设计原理，介绍了软硬件及接口设计技术。实践表明，采用I^2C总线技术，不仅使系统的芯片大大减少，系统的灵活性增强，而且提高了系统的抗干扰能力。     

Experimental Study of Microstructure Evolution during Tempering of Quenched Steel and Its Application

LARGE-SIZED FORGINGS are usually intensivelyquenched to obtain the desired microstructuredistribution,high strength and hardness.Becauseresidual stresses are high in quenched large-sizedforgings,tempering processes follow quenchingprocesses to reduce the residual stress and obtain goodmechanical properties.Several differentmicrostructures are generated in quenched steelforgings,such as martensite,bainite and retainedaustenite.Modeling of microstructure evolution inquenched steel during …     

椭圆弧数控代码的自动生成方法

提出了一种基于计算机辅助制造的数控加工代码自动生成的方法，着重阐述了该方法针对椭圆弧的数控代码自动生成过程。该方法通过分析加工图形的dxf文件，提取图形的坐标信息，再经过数据拟和，自动生成该图形的数控代码。该方法由VC＋＋6．0实现相应的功能，经实际运行表明，能满足加工精度要求。该方法摆脱了传统数控机床从加工图形到形成数控加工代码时间长且精度不高的缺点，极大她提高了工作效率。