Synthesis of Hard Materials by Field Activation: The Synthesis of Solid Solutions and Composites in the TiB2–WB2–CrB2 System

The synthesis of solid solutions of (Ti,W,Cr)B₂ from elemental reactants using the field-activated, pressure-assisted synthesis method and employing the SPS apparatus was investigated. The nature of the products depended on temperature; they were nearly pure solid solutions at 1900°C with minor amounts of β-WB. The product density and microhardness depended on the temperature of synthesis for the same value of applied pressure (64 MPa). Samples with the highest density (94%) corresponded to a hardness of 22.7 GPa. When annealed at 1500°C, the solid solutions decomposed, precipitating a (W,Ti,Cr)B₂ phase in a spinodal form. In addition, β-WB precipitates in the form of thin (0.4–5.3 nm) layers were observed. They existed in a 60°/120° orientation to the (Ti,W,Cr)B₂ matrix, in agreement with previous observations. Highly faceted, small (nanosized) pores associated with the β-WB precipitates were also observed.     

Robust and accurate prediction of thermal error of machining centers under operations with cutting fluid supply

A novel temperature measuring system named LATSIS was proposed to realize a robust and accurate prediction of the thermal deformation of machining centers, even under external disturbances such as cutting fluid supply. LATSIS enables a drastic increase in the number of sensors employed for measuring the temperature of the machine tool. Thus, the entire temperature distribution can be obtained by interpolating the measured temperature 3-dimensionally without calculating the heat conduction. A set of experiments was conducted in which the LATSIS was employed to predict the TCP error. A total of 284 sensors were placed on the machining center, and the TCP error was predicted based on the measured temperature for the situation with/without the cutting fluid supply. The results of the prediction showed good agreement with the measured TCP error even during the initial transient temperature change as well as in the cooling phase after the machine halt. The TCP error with the cutting fluid supply is accurately predicted. LATSIS was proven to be a robust and accurate method for predicting the thermal deformation of machine tools, and is a promising technology for future manufacturing systems.     

Current steel forgings and their properties for steam generator of nuclear power plant

Current steel forgings used for the construction of steam generators (SGs) for a nuclear power plant (NPP) were introduced from the following three (3) features. (1) Integral type steel forgings such as (i) primary head integrated with nozzles, manways and supports, (ii) steam drum head integrated with nozzle and handhole, (iii) conical shell integrated with cylindrical sections and handholes, have been developed to enhance the structural integrity of the component and to make fabrication and inspection including in-service inspection easier. (2) The high strength steel such as SA508 Cl.3a has been adopted to decrease the weight of components, resulting in enhancement of aseismatic properties of SG. (3) Low Si SA508 Cl.3 steel with the addition of Al was investigated and was applied to a heavy thick tube sheet forging, to minimize the macro- and micro-segregations in the ingot.     

新一代超小型DIP-IPM

为了满足空调、洗衣机、冰箱等白色家电对高效、高性能的需要,三菱电机开发了新一代超小型第四代(Ver.4)双列直插封装的智能功率模块(Dual-In-linePackageIntelligentPowerModule,简称DIP-IPM)。本文首先分析了第四代超小型DIP-IPM内部电路的构成和功能,然后详细介绍了第四代DIP-IPM生产过程中的关键技术,包括无铅化、高热传导性绝缘片、chip-to-chip导线直接连接以及ASIC技术,最后与第三代(Ver.3)DIP-IPM进行了比较。     

Drying of Sewage Sludge During Composting in an Updraft Dryer with the Concept of Using Self-Energy Generated Within the System

An innovative technology for sewage treatment systems is proposed. A mixture of sewage sludge and char particle is subjected to drying in the progress of composting in an updraft column. Exothermic heat generated during composting is utilized for energy of sludge drying. The char particle in the mixture contributes to enhancement of composting and drying rate. This study presents drying and composting behaviors of sludge to examine the effect of char addition. A fundamental drying experiment was carried out by hot-air heating of the sample in a small vessel. The drying characteristic curve for a mixture of sludge and char was greater than the sample of only sludge over a whole period if the drying rates were compared with the same moisture content. The drying behavior could be analyzed with a reasonable agreement by the water front receding model. The enhancement effect of drying and composting of sludge by char addition was confirmed by examination using a pilot scale of the updraft column whose volume was 50 m³. Sludge with 400% dry base (80% wet base) in moisture content could be dried successfully to lower moisture content than 67% dry base (40% wet base) only by exothermic heat during composting without supplying any auxiliary energy from the outside, and the treatment time was reduced by mixing char in sludge. The behavior was analyzed with a satisfactory agreement by a theoretical model employing moisture diffusion parameters determined from the drying characteristic curve.     

Polyacene capacitors

We fabricated two types of polyacene capacitor with extremely stable polyacenic semiconductor (PAS) as the positive and negative electrodes. The first one is a coin-type PAS capacitor (six different sizes), which possesses large capacity with high reliability. Its capacity is much larger than that of the conventional electric double-layer capacitor which uses activated carbon as electrode. PAS capacitor can maintain more than 70% of the initial capacity even after 100 000 cycles. Moreover, this capacitor can be charged and discharged in a few minutes as well as at low rate. The second one is a cylinder-type PAS capacitor (diameter: 18 mm, height: 65 mm) which shows high capacity of 100 F and can discharge at the extremely high rate of 80 C. The coin-type PAS capacitor is currently used for memory back-up of electrical and communication equipment, and the cylinder-type is considered to be useful as power back-up for starting drive parts of electric equipment which needs high power density.     

Glucosamine Extends the Lifespan of Caenorhabditis elegans via Autophagy Induction

Glucosamine (GlcN) is commonly used as a dietary supplement to promote cartilage health in humans. We previously reported that GlcN could induce autophagy in cultured mammalian cells. Autophagy is known to be involved in the prevention of various diseases and aging. Here, we showed that GlcN extended the lifespan of the nematode Caenorhabditis elegans by inducing autophagy. Autophagy induction by GlcN was demonstrated by western blotting for LGG-1 (an ortholog of mammalian LC3) and by detecting autophagosomal dots in seam cells by fluorescence microscopy. Lifespan assays revealed that GlcN-induced lifespan extension was achieved with at least 5 mM GlcN. A maximum lifespan extension of approximately 30 % was achieved with 20 mM GlcN (p<0.0001). GlcN-induced lifespan extension was not dependent on the longevity genes daf-16 and sir-2.1 but dependent on the autophagy-essential gene atg-18. Therefore, we suggest that oral administration of GlcN could help delay the aging process via autophagy induction.