Joint material of aluminium and stainless steel for welding

Welding of collector pipes, flat heads, dished ends and connector pipes made with high temperature and creep-resistant steels is most often done through a combination of TIG and MMA processes. Progress in MAG techniques and the availability of high-quality welding consumables (solid wires) now also enables MAG welding of the above-mentioned connections. In order to prove the efficiency of such, the results of our own studies are presented in this article. The range of tests applied was similar to those used during standard qualification of welding technologies. Additionally, the economics of welding 16Mo3 steel butt joints using different combinations of welding processes was assessed and compared.     

Fast and Almost Complete Nitridation of Mesoporous Silica MCM-41 with Ammonia in a Plug-Flow Reactor

The title reaction proceeded well to yield silicon (oxy)nitride at 973–1323 K using a plug-flow reactor. The degree of nitridation was studied as a function of temperature and time of nitridation, the sample weight, and the flow rate of ammonia. It was dependent on the reaction temperature and the amount of ammonia supplied per sample weight. The nitridation at 1273 K for 10–25 h yielded the oxynitride with 36–39 wt% nitrogen, which was very close to 40 wt% of Si₃N₄. Characterization with X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy measurements, and nitrogen adsorption revealed the conversion of MCM-41 to the corresponding oxynitride without essential loss of the mesoporous structure, the decrements of the lattice constant and the pore diameter by 20–35%, and the increments of the wall thickness by ca. 45%. Solid-state ²⁹Si nuclear magnetic resonance spectra during the nitridation clearly showed fast decrease in SiO₄ species and slow in SiO₃(OH). Various intermediate species, SiO _x N _y (NH₂ or NH) _z , were observed to be formed and finally, ca. 70% SiN₄ species, ca. 20% SiN₃(NH₂ or NH), and ca. 10% SiON₂(NH₂ or NH) were produced, being consistent with the results of the above mentioned elemental analysis.     

Possibility of Japanese Cedar Pollen Causing False Positives in the Deep Mycosis Test

Because Japanese cedar pollen (JCP) contains beta-1,3-d-glucan (BG), there is concern that its lingering presence in the atmosphere, especially during its scattering period, may cause false positives in the factor-G-based Limulus amebocyte lysate (LAL) assay used to test for deep mycosis (i.e., G-test). Hence, we examined whether the LAL assay would react positively with substances contained in JCP by using the G-test to measure JCP particles and extracts. BG was purified from the JCP extract on a BG-specific affinity column, and the percentage extractability was measured using three different BG-specific quantitative methods. The G-test detected 0.4 pg BG in a single JCP particle and 10 fg from a single particle in the extract. The percentage extractability of JCP-derived BG was not significantly different among the three quantitative methods. As the JCP particles should technically have been removed during serum separation, they should be less likely to be a direct false-positive factor. However, given that the LAL-assay-positive substances in the JCP extract were not distinguishable by the three BG-specific quantitative methods, we conclude that they may cause the background to rise. Therefore, in Japan false positives arising from JCP contamination should be considered when testing patients for deep mycosis.     

Effect of static magnetic field on a thermal conductivity measurement of a molten droplet using an electromagnetic levitation technique

Recently, a novel method of measuring the thermophysical properties, particularly thermal conductivity, of high-temperature molten materials using the electromagnetic levitation technique has been developed by Kobatake et al. [H. Kobatake, H. Fukuyama, I. Minato, T. Tsukada, S. Awaji, Noncontact measurement of thermal conductivity of liquid silicon in a static magnetic field, Appl. Phys. Lett. 90 (2007) 094102]; this method is based on a periodic laser-heating method, and entails the superimposing of a static magnetic field to suppress convection in an electromagnetically levitated droplet. In this work, to confirm the fact that a static magnetic field really suppresses convection in a molten silicon droplet in an electromagnetic levitator, numerical simulations of convection in the droplet and periodic laser heating in the presence of convection have been carried out. Here, the convections driven by buoyancy force, thermocapillary force due to the temperature dependence of the surface tension on the melt surface, and electromagnetic force in the droplet were considered. As a result, it was found that applying a static magnetic field of 4 T can suppress convection in a molten silicon droplet enough to measure the real thermal conductivity of molten silicon.     

Dipyrenylpyridines for electron-transporting materials in organic light emitting devices and their structural effect on electron injection from LiF/Al cathode

3,5-Dipyrenylpyridine (PY1) and 2,6-dipyrenylpyridine (PY2) were synthesized to achieve not only efficient electron injection from cathode but also high electron mobility. The both of compounds showed much higher electron mobilities than that of Alq₃, and have a similar ionization potential and electron affinity. However, the barrier height of electron injection from cathode to PY1 in an organic light emitting device was much smaller than that to PY2, probably due to the steric hindrance to the central pyridine group. These results suggest that the chemical affinity of electron-transporting materials with cathode is more important than their own electron affinity to improve the electron injection.     

Introduction to olfactory neuroepithelium

Among the five senses, the sense of smell (olfaction) is the most sensitive and emotional window on the outside world (Stern and Marx, 1999). The olfactory system recognizes and discriminates myriad odorants of diverse molecular structures. What makes the olfactory system so specific and sensitive? OE harboring the olfactory receptor neurons (ORNs) also has an another unusual characteristic ability that fascinates scientists. Neurogenesis in this tissue continues throughout lifetime. This unique character provides an elegant model to study neurogenesis and neuronal plasticity, since neuronal birth, differentiation, survival, axon pathfinding, target recognition, synapse formation, and cell death can be examined in the mature OE. This special issue of Microscopic Research and Technique presents the recent developments in this exciting field of neuroscience, “structure and function of olfactory neuroepithelium.” Microsc. Res. Tech. 58:133–134, 2002. © 2002 Wiley-Liss, Inc.     

Evaluation of method for simultaneous determination of pesticide residues in fruits and vegetables by collaborative study

A collaborative study involving 8 laboratories was conducted to evaluate a method for the simultaneous determination of pesticide residues in 6 types of fruits and vegetables (spinach, tomato, apple, radish, cabbage and carrot). The method of analysis was the same as reported by Kakimoto et al. in 2003. One hundred and thirty-nine pesticides were spiked by each of 8 laboratories at levels of 0.1 microg/g (pesticides analyzed by GC/MS) or 0.5 microg/g (pesticides analyzed by HPLC) into the 6 kinds of samples. Statistical analysis showed that 111 pesticides could be analyzed with practical precision by this method. For screening purposes, the method could analyze 118 pesticides. The median values of the limits of detection were 0.001-0.041 microg/g. The calibration curves were linear in the range of 0.5-5 microg/mL for most pesticides with median correlation coefficients of 0.983-1.000.     

Order-disorder transition and its effect on microwave quality factor Q in Ba(Zn1/3Nb2/3)O3 system

Influences of composition deviation from stoichiometry and heat treatment on crystal phases and Q factor in Ba(Zn_1/3Nb_2/3)O₃(BZN) were studied. The structural order and the crystal phases strongly depended on the slight composition deviation from stoichiometric BZN. The maximum Q factor was obtained at the vicinity of the stoichiometric BZN. In the other regions, non-stoichiometric disordered BZN or ordered BZN with secondary phase were formed, and their Q factors were found to be low. For the stoichiometric BZN, the order-disorder phase transition occurred between 1300 and 1400^°C. The crystal-structural ordering of the stoichiometric BZN was improved by post-annealing at below its transition temperature, conserving the density and the grain size. However, no significant Q factor improvement was found. The Q factor of the stoichiometric BZN strongly depends on the density and grain size not on the crystal-structural order. These results suggest that the ceramic microstructure such as the pore and grain boundary, the secondary phase and lattice defect caused by non-stoichiometry affect the variation of the Q factor in BZN system than the crystal-structural ordering.     

Fundamental Limits of Organic Packages and Boards and the Need for Novel Ceramic Boards for Next Generation Electronic Packaging

The system-on-a-package (SOP) paradigm proposes a package level integration of digital, RF/analog and opto-electronic functions to address future convergent microsystems. Two major components of SOP fabrication are sequential build-up of multiple layers (4–8) of conducting copper patterns with interlayer dielectrics on a board and multiple ICs flip-chip bonded on the top layer. A wide range of passives, wave-guides and other RF and opto-electronic components buried within the dielectric layers provide the multiple functions on a single microminiaturized platform.The routing of future nanoscale ICs with 10,000+ I/Os require multiple build-up layers of ultra fine board feature sizes of 10 m lines/space widths and 40 m pad diameters. Current FR4 boards cannot achieve this build-up technology because of dimensional instability during processing. These boards also undergo high warpage during the sequential build-up process which limits the fine-line lithography and also causes misalignment between the vias and their corresponding landing pads. In addition, the CTE mismatch between the silicon die and the board leads to IC-package interconnect reliability concerns, particularly in future fine-pitch assemblies where underfilling becomes complicated and expensive.This work reports experimental and analytical work comparing the performance of organic and novel ceramic boards for SOP requirements. The property requirements as deduced from these results indicate that a high stiffness and tailorable CTE from 2–4 ppm/C is required to enable SOP microminiaturized board fabrication and assembly without underfill. A novel ceramic board technology is proposed to address these requirements.