Numerical analysis of residual stress distribution generated by welding after surface machining based on hardness variation in surface machined layer due to welding thermal cycle

Recently, stress corrosion cracking (SCC) has been observed near the welded zone of the primary loop recirculation pipes made of low-carbon austenitic stainless steel type 316L in boiling water reactors. SCC is initiated by superposition effect of three factors. They are material, environmental and mechanical factors. For non-sensitized material such as type 316L, residual stress as a mechanical factor of SCC is comparatively important. In the joining processes of pipes, butt welding is conducted after surface machining. Surface machining is performed in order to match the inside diameter and smooth surface finish of pipes. Residual stress is generated by both processes. Moreover, residual stress distribution generated by surface machining is varied by subsequent welding processes, and it has the maximum residual stress around 900 MPa near the weld metal. The variation of metallographic structure, such as recovery and recrystallization, in the surface machined layer due to the welding thermal cycle is an important factor for this residual stress distribution. In this study, thermal ageing tests were performed in order to evaluate hardness variation due to the thermal cycle in the surface machined layer. Results of thermal ageing tests were applied to the finite-element method as the additivity rule of the hardness variation. Varied hardness was converted into equivalent plastic strain. Then, thermo-elastic-plastic analysis was performed under residual stress fields generated by surface machining. As a result, analytical results of surface residual stress distribution generated by bead-on-plate welding after surface machining show good agreement with measured results by the X-ray diffraction method. The maximum residual stress near the weld metal is generated by the same mechanism as in the both-ends-fixed bar model in the surface machined layer that has high yield stress.     

High-Temperature Mechanical Behavior and Fracture Analysis of a Low-Carbon Steel Related to Cracking

Cracking in continuously cast steel slabs has been one of the main problems in casting for decades. In recent years, the use of computational models has led to a significant improvement in caster performance and product quality. However, these models require accurate thermomechanical properties as input data, which are either unreliable or nonexistent for many alloys of commercial interest. A major reason for this lack of reliable data is that high-temperature mechanical properties are difficult to measure. Several methods have been developed to assess the material strength during solidification, especially for light alloys. The tensile strength during solidification of a low carbon aluminum-killed (LCAK; obtained from Tata Steel Mainland Europe cast at the DSP plant in IJmuiden, the Netherlands) has been studied by a technique for high-temperature tensile testing, which was developed at Sumitomo Metal Industries in Japan. The experimental technique enables a sample to melt and solidify without a crucible, making possible the accurate measurement of load over a small solidification temperature range. In the current study, the tensile test results are analyzed and the characteristic zero-ductility and zero-strength temperatures are determined for this particular LCAK steel grade. The fracture surfaces are investigated following tensile testing, which provides an invaluable insight into the fracture mechanism and a better understanding with respect to the behavior of the steel during solidification. The role of minor alloying elements, like sulfur, in hot cracking susceptibility is also discussed.     

High-oil-load encapsulation of medium-chain triglycerides and D-limonene mixture in modified starch by spray drying

Oil mixtures of medium-chain triglycerides (MCT) and D-limonene in mixing ratios from 10 to 100 wt% were encapsulated in modified starch (wall material) by spray drying to produce oil-rich powders. The oil load (mass ratio of oil mixture to wall material) of the infeed emulsion markedly influenced the properties of the infeed liquid and the characteristics of the resulting powder. The viscosity of the infeed liquid and the particle size of the powder exponentially decreased with increasing oil load, while the emulsion droplet size in the infeed liquid increased. In addition, retention of D-limonene during spray drying also decreased markedly with increasing oil load. Irrespective of the different oil loads and concentrations of the wall material, D-limonene retention was well correlated with the emulsion droplet diameter of the infeed liquid. The encapsulation efficiency of the oil mixture exhibited a maximum value (almost 100%) at an oil load between 0.5 and 1.0, before decreasing at higher oil loads. At an oil load of 2.0, the encapsulation efficiency of D-limonene was reduced to almost zero, while around 40% of the initial MCT was encapsulated in the powder. The increase in oil load also led to increased amounts of surface oil of MCT and D-limonene in the resulting powder due to the increasing emulsion droplet diameter of the infeed liquids. PRACTICAL APPLICATION: This study proposes the microencapsulation of medium-chain triglycerides under high-oil-load conditions by spray drying. The powders prepared by this process provide significant benefits in terms of rapid energy conversion after consumption without accumulation in the body. Important quality factors of the powder products such as the encapsulation efficiency and the amount of surface oil were examined to understand the optimum process conditions for spray drying.     

Synergistic effect of D-glucose and epidermal growth factor display on dynamic behaviors of human epithelial cells

We investigated the synergistic effect of D-glucose and epidermal growth factor (EGF) display on the dynamic cellular behaviors of morphology and migration in a culture of human epithelial cells. The time-lapse observation revealed that the cells on the D-glucose/EGF-displayed substrate were endowed with enhanced migration, accompanied with periodic changes in morphology between round and stretched shapes. Immunofluorescence staining of phosphotyrosine PY20 and vinculin was conducted to determine the intracellular localization of phosphorylated tyrosine expression and focal contact formation, respectively. On the substrate displaying D-glucose and EGF, the cells exhibited increases in the levels of the expression of phosphorylated tyrosine and the formation of focal contacts not only at the cellular periphery but also in the cell body. These findings supported the consideration that the displayed D-glucose causes the cells to be in close contact with the surface via grasping glucose transporters on the cytoplasmic membrane.     

Prediction of residual stress distributions due to surface machining and welding and crack growth simulation under residual stress distribution

In nuclear power plants, stress corrosion cracking (SCC) has been observed near the weld zone of the core shroud and primary loop recirculation (PLR) pipes made of low-carbon austenitic stainless steel Type 316L. The joining process of pipes usually includes surface machining and welding. Both processes induce residual stresses, and residual stresses are thus important factors in the occurrence and propagation of SCC. In this study, the finite element method (FEM) was used to estimate residual stress distributions generated by butt welding and surface machining. The thermoelastic-plastic analysis was performed for the welding simulation, and the thermo-mechanical coupled analysis based on the Johnson-Cook material model was performed for the surface machining simulation. In addition, a crack growth analysis based on the stress intensity factor (SIF) calculation was performed using the calculated residual stress distributions that are generated by welding and surface machining. The surface machining analysis showed that tensile residual stress due to surface machining only exists approximately 0.2 mm from the machined surface, and the surface residual stress increases with cutting speed. The crack growth analysis showed that the crack depth is affected by both surface machining and welding, and the crack length is more affected by surface machining than by welding.     

C57BL/KsJ-db/db-Apc Mice Exhibit an Increased Incidence of Intestinal Neoplasms

The numbers of obese people and diabetic patients are ever increasing. Obesity and diabetes are high-risk conditions for chronic diseases, including certain types of cancer, such as colorectal cancer (CRC). The aim of this study was to develop a novel animal model in order to clarify the pathobiology of CRC development in obese and diabetic patients. We developed an animal model of obesity and colorectal cancer by breeding the C57BL/KsJ-db/db (db/db) mouse, an animal model of obesity and type II diabetes, and the C57BL/6J-Apc(Min/+) (Min/+) mouse, a model of familial adenomatous polyposis. At 15 weeks of age, the N9 backcross generation of C57BL/KsJ-db/db-Apc(Min/+) (db/db-Min/+) mice developed an increased incidence and multiplicity of adenomas in the intestinal tract when compared to the db/m-Min/+ and m/m-Min/+ mice. Blood biochemical profile showed significant increases in insulin (8.3-fold to 11.7-fold), cholesterol (1.2-fold to 1.7-fold), and triglyceride (1.2-fold to 1.3-fold) in the db/db-Min/+ mice, when compared to those of the db/m-Min/+ and m/m-Min/+ mice. Increases (1.4-fold to 2.6-fold) in RNA levels of insulin-like growth factor (IGF)-1, IRF-1R, and IGF-2 were also observed in the db/db- Min/+ mice. These results suggested that the IGFs, as well as hyperlipidemia and hyperinsulinemia, promoted adenoma formation in the db/db-Min/+ mice. Our results thus suggested that the db/db-Min/+ mice should be invaluable for studies on the pathogenesis of CRC in obese and diabetes patients and the therapy and prevention of CRC in these patients.     

Colored Fluorescent Silk Made by Transgenic Silkworms

Silk is a protein fiber used to weave fabrics and as a biomaterial in medical applications. Recently, genetically modified silks have been produced from transgenic silkworms. In the present study, transgenic silkworms for the mass production of three colors of fluorescent silks, (green, red, and orange) are generated using a vector originating from the fibroin H chain gene and a classical breeding method. The suitability of the recombinant silks for making fabrics is investigated by harvesting large amounts of the cocoons, obtained from rearing over 20 thousand silkworms. The application of low temperature and a weakly alkaline solution for cooking and reeling enables the production of silk fiber without loss of color. The maximum strain tolerated and Young's modulus of the fluorescent silks are similar to those of ordinary silk, although the maximum stress value of the recombinant silk is slightly lower than that of the control. Fabrics with fluorescent color are demonstrated using the recombinant silk, with the color persisting for over two years. The results indicate that large amounts of genetically modified silk can be made by transgenic silkworms, and the silk is applicable as functional silk fiber for making fabrics and for use in medical applications.     

Enhanced Development of Azoxymethane-Induced Colonic Preneoplastic Lesions in Hypertensive Rats

Metabolic syndrome is associated with an increased risk of colorectal cancer. This study investigated the impact of hypertension, a component of metabolic syndrome, on azoxymethane (AOM)-induced colorectal carcinogenesis using SHRSP/Izm (SHRSP) non-diabetic/hypertensive rats and SHRSP.Z-Lepr^fa/IzmDmcr (SHRSP-ZF) diabetic/hypertensive rats. Male 6-week-old SHRSP, SHRSP-ZF, and control non-diabetic/normotensive Wister Kyoto/Izm (WKY) rats were given 2 weekly intraperitoneal injections of AOM (20 mg/kg body weight). Two weeks after the last injection of AOM, the SHRSP and SHRSP-ZF rats became hypertensive compared to the control WKY rats. Serum levels of angiotensin-II, the active product of the renin-angiotensin system, were elevated in both SHRSP and SHRSP-ZF rats, but only the SHRSP-ZF rats developed insulin resistance, dyslipidemia, and hyperleptinemia and exhibited an increase in adipose tissue. The development of AOM-induced colonic preneoplastic lesions and aberrant crypts foci, was significantly accelerated in both SHRSP and SHRSP-ZF hypertensive rats, compared to WKY normotensive rats. Furthermore, induction of oxidative stress and exacerbation of inflammation were observed in the colonic mucosa and systemically in SHRSP and SHRSP-ZF rats. Our findings suggest that hypertension plays a role in the early stage of colorectal carcinogenesis by inducing oxidative stress and chronic inflammation, which might be associated with activation of the renin-angiotensin system.     

Atomic-scale cellular model and profile simulation of Si etching: Formation of surface roughness and residue

Formation mechanisms for profile anomalies such as surface roughness and residue have been investigated numerically and experimentally for Si etching in Cl₂/O₂ plasmas. The numerical simulation employed an atomic-scale cellular model (ASCeM) based on the Monte Carlo algorithm, which reproduced the feature profile evolution experimentally observed during etching at increased O₂ concentrations. A comparison between simulation and experiment indicated that the local surface oxidation induces surface roughness at the bottom of the feature during etching; then, synergistic effects between surface oxidation and ion scattering in microstructural features on roughened surfaces increase the surface roughness, which in turn causes a number of significant residues or micropillars on bottom surfaces of the feature. In practice, in roughened microstructural features, geometrical shadowing effects for neutral oxygen suppress the surface oxidation at the local feature bottom, where the energetic ion incidence is increased owing to ion scattering on sidewalls of the local feature.     

Development of restoration system based on human performance model

A stable power supply is required from power systems as the importance of electrical energy increases. Particularly, in the case of high-voltage systems (500-, 275-, 154-kV bulk power systems), this requirement is high. However, there are cases when power system faults cannot be avoided. Accordingly, it is very important to restore power systems quickly and safely if these failures occur. The characteristics of the power system restoration (its combinatorial aspects, use of knowledge from a wide variety of origins and of different types, number of criteria to satisfy) make it a difficult problem, for which the use of expert systems to generate restoration plans is being considered by many researchers, and promising results have already been obtained. However, most systems are still in the prototype stage [1]. One reason seems to be the lack of studies of a support system for knowledge-based behavior (unable to describe with any rule). This paper analyzes first power system restoration based on the human performance model [6] and discusses the knowledge-based behavior that is a high conceptual level of human performance to solve the problem from the combinatorial viewpoint. Then the application for the trunk line dispatching center is reported. Finally, the relations between knowledge-based behavior and the designed human interfaces are verified with a power networks restoration case-study.