A graphical approach to cause and effect analysis of chemical processing systems

A method for cause and effect analysis of chemical processing systems has been developed on the concept of a signed directed graph. The signed directed graph, called a “model graph,” is used for representing cause and effect relationships among process variables in a system, and a “Pattern” on the graph is introduced to represent a state of the system, which is specified by “0” for normal state, “ + ” and “ ? ” for larger and smaller deviation from the normal state, respectively. For a given model graph and pattern on it, the cause of state changes and the manner of their propagation are easily found out by the present approach, which is mainly based on the depth-first search algorithm developed by Tarjan. As an illustrative example, a propane vaporizer has been taken to show the usefulness of the present approach.     

Characterization of monofunctional catalase KatA from radioresistant bacterium Deinococcus radiodurans

Catalase plays a key role in protecting cells against toxic reactive oxygen species. Here we report on the cloning, purification and characterization of a catalase (KatA, DR1998) from the extremely radioresistant bacterium Deinococcus radiodurans. The size of purified D. radiodurans KatA monomer was 65 kDa while gel filtration revealed that the size of the enzyme was 240 kDa, suggesting that KatA formed a homotetramer in solution. Purified KatA displayed a final specific activity of 68,800 U/mg of protein. The catalase activity of KatA was inhibited by sodium azide, sodium cyanide and 3-amino-1,2,4-triazole. The absorption spectrum of KatA exhibited a Soret band at 408 nm. The position of the spectral peak remained unchanged following reduction of KatA with dithionite. No peroxidase activity was found for KatA. These results demonstrate that D. radiodurans KatA is a typical monofunctional heme-containing catalase. The stability of KatA with respect to H2O2 stress was superior to that of commercially available Aspergillus niger and bovine liver catalases. The relative abundance of KatA in cells in addition to the H2O2 resistance property may play a role in the survival strategy of D. radiodurans against oxidative damage.     

The Structure of the Mill Wall and its Effect on the Control of Shuttle-weaving Noise

An investigation is reported in which, to ensure that the noise control of a shuttle-weaving mill set the restricted noise level at the boundary between the sill and its neighbours, the noise-transmission loss of twelve kinds of mill wall was investigated by using the “reverberant room versus reverberant room” method.

On the basis of the results obtained, several plans for the reconstruction of a shuttle-weaving mill are suggested, and the results obtained after such a reconstruction are discussed.     

Voltage holding study of 1 MeV accelerator for ITER neutral beam injector

Voltage holding test on MeV accelerator indicated that sustainable voltage was a half of that of ideal quasi-Rogowski electrode. It was suggested that the emission of the clumps is enhanced by a local electric field concentration, which leads to discharge initiation at lower voltage. To reduce the electric field concentration in the MeV accelerator, gaps between the grid supports were expanded and curvature radii at the support corners were increased. After the modifications, the accelerator succeeded in sustaining -1 MV in vacuum without beam acceleration. However, the beam energy was still limited at a level of 900 keV with a beam current density of 150 A∕m(2) (346 mA) where the 3 × 5 apertures were used. Measurement of the beam profile revealed that deflection of the H(-) ions was large and a part of the H(-) ions was intercepted at the acceleration grid. This causes high heat load on the grids and the breakdowns during beam acceleration. To suppress the direct interception, new grid system was designed with proper aperture displacement based on a 3D beam trajectory analysis. As the result, the beam deflection was compensated and the voltage holding during the beam acceleration was improved. Beam parameter of the MeV accelerator was increased to 980 keV, 185 A∕m(2) (427 mA), which is close to the requirement of ITER accelerator (1 MeV, 200 A∕m(2)).     

Tribological properties of spark-plasma-sintered ZrO2(Y2O3)-CaF2-Ag composites at elevated temperatures

Spark-plasma sintering is employed to synthesize self-lubricating ZrO₂(Y₂O₃) matrix composites with different additives of CaF₂ and Ag as solid lubricants by tailoring the composition and by adjusting the sintering temperature. The friction and wear behavior of ZrO₂(Y₂O₃) matrix composites have been investigated in dry sliding against an alumina ball from room temperature to 800 °C. The effective self-lubrication at different temperatures depends mainly on the content of various solid lubricants in the composites. The addition of 35 wt.% Ag and 30 wt.% CaF₂ in the ZrO₂(Y₂O₃) matrix can promote the formation of a well-covered lubricating film, and effectively reduce the friction and wear over the entire temperature range studied. The friction coefficients at low temperatures were at a minimum value for the composite containing 35 wt.% of silver. At this silver concentration, low and intermediate temperature lubricating properties are greatly improved without affecting high-temperature lubrication by the calcium fluoride in ZrO₂(Y₂O₃) matrix composites. The worn surfaces and transfer films formed during wear process have been characterized to identify the synergistic lubrication behavior of CaF₂ and Ag lubricants at different temperatures.     

High-temperature tribological properties of spark-plasma-sintered Al2O3 composites containing barite-type structure sulfates

Al₂O₃–50BaSO₄–20Ag, Al₂O₃–50BaSO₄–10SiO₂, Al₂O₃–50(mass%)SrSO₄, Al₂O₃–50PbSO₄–5SiO₂, Al₂O₃–50BaSO₄ and Al₂O₃–50BaCrO₄ composites (mass%) were prepared by spark plasma sintering and their microstructure and high-temperature tribological properties were evaluated. Al₂O₃–50BaSO₄–20Ag composites (mass%) showed the lowest friction coefficients at the temperature ranging from 473 to 1073 K. Thin Ag film was observed on the wear tracks of the composites above 473 K. In addition, the friction coefficients of Al₂O₃ composites containing SrSO₄ and PbSO₄ were as low as those of Al₂O₃–BaSO₄ and Al₂O₃–BaCrO₄ composites at the temperatures up to 1073 K. The thin films formed on the wear tracks of the Al₂O₃–SrSO₄ composites were composed of Al₂O₃ and SrSO₄ phases, while the films formed on the wear tracks of the Al₂O₃–PbSO₄–SiO₂ composites consisted of Al₂O₃, PbSO₄ and SiO₂ phases.     

Automatic color-temperature compensator with guest-host liquid-crystal filter for video image sensing

A color-temperature compensating system with an electrically controllable liquid-crystal filter and a color sensor mounted on a video camera has been developed for color image sensing. The filter contains two guest-host liquid-crystal devices with dichroic dyes that have strong light absorption for shorter-wavelength light; two devices are necessary because of the spectral difference between the sun and an incandescent lamp as light sources. The filter's absorption is continuously controlled by the voltage applied to the filter. Because the filter is driven according to spectral information about the illumination detected by the color sensor, the color balance of the video image to be sensed can be compensated automatically and rapidly. This is especially useful for video image shooting in which a video camera experiences changes in illumination color temperatures.     

Cavitation resistance of powder metallurgy aluminum matrix composite with AlN dispersoids

The cavitation erosion resistance of P/M aluminum alloy sintered composite with AlN dispersoids, prepared via the in situ synthesis and the conventional premixing process, was evaluated by using a magnetostrictive-vibration type equipment. In situ synthesized AlN particles were effective for the improvement of the erosion resistance of the composite because of their good bonding with the aluminum matrix. The additive AlN by the premixing process were easily detached from the specimen surface due to the insufficient coherence with the matrix, and caused the poor resistance. The cavitation resistance also depended on the porosity of the sintered composite. The continuously opened pores accelerated the wear phenomena by the cavitation due to the high pressure attack on the primary particle boundaries of sintered materials in the collapse of the bubbles.     

Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1–4 mm length, having fine α-Mg grains and Al₂Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg–6%Al–0.5%Mn–2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573–673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45–0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200–500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.