Accelerated electrospark deposition and the wear behavior of coatings

Electrospark deposition (ESD) is a coating process that is featured by low heat input to the substrate. Low coating efficiency and other limitations influence its wider application. The present paper introduces newly designed ESD equipment, by which a higher coating rate can be reached. The relationship among coating thickness, surface roughness, and process parameters such as pulse energy, pulse frequency, and deposition time are presented. Electrospark deposition coating by the new equipment on AISI 1045 steel (with WC-8% Co as electrode) increases the wear resistance by 5 to 8 times. The micromechanism is investigated by scanning electron microscopy observation.     

氢对Ti-2Al-2.5Zr钛合金疲劳性能的影响

研究了4种含量的氢对Ti-2Al-2.5Zr钛合金疲劳性能的影响。结果表明，自然含氢量的材料具有最好的疲劳性能。而当疲劳载荷大于材料的屈服强度时，氢含量对疲劳寿命基本没有影响；低于屈服强度后，疲劳寿命随着氢含量的升高而和。认为固溶的原子氢导致驻留滑移带软化，裂纹萌生提前，造成在较大△σ时充氢试样的疲劳寿命降低；而材料中氢化物对驻留滑移带（PSB）的阻碍作用导致氢化物与基体分离 而成为裂纹源，是小△σ下疲劳寿命降低扩要原因。     

Water hammer in coarse grained solid liquid flows in hydraulic hoisting for ocean mining

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AGING BEHAVIOUR OF PARTICULATE REINFORCED ALUMINUM ALLOY MATRIX COMPOSITES

The process of aging precipitation in SiC_p/6061 and Al_2O_3/6061 composites were investigated. Hardness testing, differential scanning calorimetry(DSC) and transmission electron microscopy were employed. Results showed that the precipitation phase form directly along dislocation lines in the composites because the particles produce high densities of dislocations which makes vacancy densities in the composites decrease, and the main precipitation phase at peak hardness was β′ phase.     

水电站座环及导叶用钢SXQ500/550DZ35热力学计算及析出相分析

水电建设的发展，对水电站座环及导叶用SXQ500/550DZ35特厚板的性能提出了更高的要求，其成分中加入合金元素多，各种相的析出复杂，而析出相与钢的组织性能密切相关，因此利用Thermo Calc软件对SXQ500/550DZ35水电用钢进行了热力学计算及平衡相分析。结果表明，FCC_A1#2、FCC_A1#3及FCC_A1#4相析出温度区间集中于900~1 400 ℃之间，属于微合金元素V、Nb、Ti与C、N元素结合生成的碳化物以及碳氮化物，其能钉扎奥氏体晶界，细化奥氏体晶粒。通过钢板在970、1 020、1 070 ℃保温22 min后水淬至常温，并采用场发射电镜对其进行检测，析出相主要为NbC、TiC、Ti（C,N），与热力学软件计算相符合。     

大模数齿轮磨损后的堆焊修复工艺研究

通过试板的工艺试验，探索选用适当的焊条、采用适当的焊接工艺和焊后热处理工艺来修复ＺＧ４５钢大模数齿轮磨损齿面的可能性。试验结果表明，联合使用Ｄ１３２＋Ｄ１１２或Ｄ１３２＋Ｊ４２２进行堆焊，均可满足堆焊修复工艺的要求。     

不锈钢活性激光焊工艺研究

以不锈钢SUS304作为试验对象,分别研究了焊接速度、散焦离焦量、激光功率和保护气体等工艺参数以及活性剂和活性元素硫对不锈钢YAG激光焊焊缝成形的影响.试验结果表明,各焊缝表面成形良好,焊接速度和激光功率能明显影响焊缝成形,散焦离焦量和保护气体种类对YAG激光焊焊缝成形的影响较小.与硫含量较低的情况相比,活性剂和活性元素硫含量较高的情况下均能使得焊缝熔宽发生明显收缩,随着热输入量增加,活性剂增加熔深的效果也越明显,表明活性剂对熔深的影响效果与焊接过程的热输入量有密切联系.     

低碳钢焊缝的应力腐蚀和酸腐蚀

通过恒载荷实验研究了16MnR钢焊缝区在40％NaOH,110℃溶液中的应力腐蚀破裂行为，同时研究了酸洗对腐蚀断裂的作用。结果表明，根据极化曲线确定－980mV/SCE作为应力腐蚀敏感电位是合理的，在此电位下，16MnR焊缝区在40％NaOH,110℃溶液中仅用2天就出现了应力腐蚀裂纹，酸洗会引起裂纹加深加宽，导致断裂，可以从消除应力和选择合适的缓蚀剂两方面来防止氧化铝厂单管预热器破裂失效。     

Study on Magnetic Domains in Sm-Co Based Alloy

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钛合金等温锻造进展

等温锻造是一种先进的加工工艺。本文从钛合金高温变形特性、等温锻造参数选择、模具设计、润滑剂摩擦特性等诸方面全面地介绍了这种先进的锻造工艺，它的应用前景及发展方向。