Potentiality of a new minimum‐order back‐EMF state observer taking acceleration into account for sensorless vector control of permanent‐magnet synchronous motors

This paper proposes new sensorless vector control methods for permanent‐magnet synchronous motors (PMSMs), which are based on a new minimum‐order back‐EMF state observer taking acceleration into account, and examines potentiality of the improved back‐EMF observer through experiments. Conventional sensorless vector control methods for PMSMs using an estimate of back‐EMF are established under the assumption of constant speed or zero acceleration, and consequently cannot operate properly at modes requiring rapid speed change especially in low speed region. On the other hand, the proposed back‐EMF observer has the following features: (1) it is a new back‐EMF state observer taking acceleration into account and requiring no additional approximation to motor mathematical model; (2) it is a minimum‐order state observer; (3) it utilizes motor parameters in the simplest manner; (4) it can be applied to both salient‐pole and non‐salient‐pole PMSMs; (5) it can be realized in both rotor and stator reference frames. Detailed designs and analyses for the improved state observer and the sensorless vector control systems in both rotor and stator reference frames are given. In relation to the sensorless vector control systems, this paper newly proposes a double‐integral‐type PLL method and an integral‐feedback‐type acceleration/speed estimation method. Their potentialities are examined through experiments. © 2008 Wiley Periodicals, Inc. Electr Eng Jpn, 164(4): 78–92, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/ eej.20630     

Photoelectrochemical decomposition of bio-related compounds at a nanoporous semiconductor film photoanode and their photocurrent-photovoltage characteristics

Photoelectrochemical decomposition of bio-related compounds such as amino acids was investigated with a biophotochemical cell comprising a mesoporous TiO₂ thin film photoanode and an O₂-reducing cathode. It was concluded that a kind of Schottky junction formed at the surface of the TiO₂ (called as liquid junction) induced the photodecomposition followed by generation of photocurrent/photovoltage. Complete photodecomposition was investigated by the CO₂ formation yield. The photocurrent-photovoltage (J-V) characteristics of amino acids and other typical bio-related compounds were investigated, and the short circuit photocurrent (J_sc), open circuit photovoltage (V_oc), and Fill factor (ff) were exhibited. Effect of pH on the photodecomposition of phenylalanine and cysteine were studied; for cysteine alkaline conditions gave a high efficiency, which was interpreted by the high electron-donating ability of the dissociated -S⁻ group. The incident light-to-current conversion efficiency (IPCE) of cysteine was 25% at 350 nm. It was for the first time shown that organic acids gave high internal quantum efficiency (η′) over 8 (=800%) in the photodecomposition; for oxalic acid it was 9.3 (=930%) and for butyric acid 8.2. The alternating current impedance spectroscopy of glycine showed that the cell performance is determined by the chemical reactions at TiO₂ or Pt electrodes.     

A New Nonmetallic Inclusion Rating Method by Positive Use of Hydrogen Embrittlement Phenomenon

A new inclusions rating method using hydrogen embrittlement of a tensile test specimen is proposed. This method is essentially based on the statistics of extremes for inclusion rating where the maximum inclusion size is determined by simple tensile testing of a hydrogen-precharged (H-precharged) specimen. Tensile tests were conducted using two bearing steels (SAE52100 HV 346, HV 447, HV 559, HV 611, HV 678 and ASTM-A485-1 HV 706, HV 715) and one spring steel (SAE5160, HV 651). Fatigue tests were conducted using SAE52100 bearing steel (HV 682). All H-precharged tensile specimens (SAE52100, ASTM-A485-1 and SAE5160) were fractured from internal inclusions except the SAE52100 tensile specimens with a Vickers hardness of HV 346. It was confirmed that the distribution of extreme values of inclusion sizes obtained by SAE52100 tensile testing with H-precharged specimens coincided with those obtained by SAE52100 fatigue testing. From these results, it is presumed that the inclusion rating method by fatigue testing can be replaced by simple tensile testing with H-precharged specimens. The proposed method is more convenient and reliable than other existing inclusion rating methods, i.e., fatigue testing and optical microscopy. The proposed method can be applied to specimens with a Vickers hardness of higher than HV 447.     

Annealing effect on temperature coefficient of resistivity in La1−xSrxMnO3 ceramics

We investigated annealing effects of La_1?xSr_xMnO₃ (x = 0–0.6) on electrical resistivity and the temperature coefficient of resistivity (TCR). The annealed samples’ resistivity was lower than those of non-annealed samples. For example, annealing changed the resistivity of x = 0.3 at 25 °C from 4.50 × 10^?5 to 3.71 × 10^?5 Ω m. Remarkable difference in TCR was observed after annealing, for x = 0.3, 0.45, and 0.5. For x = 0.3, the TCR after annealing was 4000 ppm/°C, which was 1250 ppm/°C greater than that before annealing. We investigated (1) crystal phase, (2) Mn average valence, (3) Mott insulator–metal transition temperature, and (4) microstructure. The microstructure was remarkably varied for annealed x = 0.3 and 0.5. The average grain size of the x = 0.3 increased from 1.60 up to 2.38 μm. Results show that annealing affects resistivity and TCR because of grain growth during annealing.     

To develop a quantitative method for predicting shrinkage porosity in squeeze casting

In order to secure high strength and high elongation of suspension parts, it is critical to predict shrinkage porosity quantitatively. A new simulation method for quantitative predic'don of shrinkage porosity when replenishing molten metal has been proposed for squeeze casting process. To examine the accuracy of the calculation model, the proposed method was applied to a plate model.     

Enhancement of low density lipoprotein binding to both low density lipoprotein receptor-positive and- negative cells by tetracycline antibiotics

Some tetracycline (TC) antibiotics, including TC and anhydrotetracycline, have been found to enhance specific binding of low density lipoprotein (LDL) to both LDL receptor-positive and-negative cells at relatively higher concentrations. When incubated at 37°C, the ability of LDL receptor-negative human fibroblasts to bind ¹²⁵I-LDL was increased from<2 to 45 ng/mg by 170 μM TC. In normal human fibroblasts and Hep G2 cells, ¹²⁵I-LDL binding was elevated 1.4- to 2-fold by 113 μM TC. The ¹²⁵I-LDL binding in the presence of TC was diminished by both heparin and EDTA. The enhancement by TC was not observed when ¹²⁵I-LDL binding was assayed at 4°C. TC enhanced LDL binding to paraformaldehyde-fixed Hep G2 cells, excluding LDL receptor induction in the mechanism. These results demonstrated that TC enhanced cellular LDL binding through a process not involving functional LDL receptors.     

Quantum-Mechanical Properties of Protons in Solid Molecular Hydrogen at Megabar Pressures

Quantum distributions of protons in three high-pressure phases of solid molecular hydrogen are investigated by the first-principles path integral molecular dynamics (FP-PIMD) method, in which interatomic forces are calculated precisely based on the density functional theory. The distributions have entirely different symmetries from those predicted by conventional simulation with classical treatment of protons. Especially in phase II, we found that molecular rotation is hindered by quantum fluctuation of protons, having a strong resemblance to a quantum distribution of impurity muonium in crystalline silicon. The mechanism of this “quantum localization” is clarified by a detailed study of the potential energy surface for the molecular rotation.     

Fabrication of 0.95Sn−0.05Au solder micro-bumps for flip-chip bonding

This letter describes the successful fabrication of a 0.95Sn−0.05Au solder microbump on a compound semiconductor wafer by reflowing of multi-layer metal film. Since the inherent interdiffusion in Au−Sn phases results in the alloying of multi-layer films, the composition of micro-bump is well controlled by the thickness of constituent metal films. The micro-bumps melt at about 220 C, which is close to the lowest eutectic temperature in a Au−Sn system. Solder bonding using 0.95Sn−0.05Au micro-bump is a very useful technique for the flipchip bonding of compound semiconductor devices.     

Study on dominant mechanism of high-cycle fatigue life in 6061-T6 aluminum alloy through microanalyses of microstructurally small cracks

The mechanism controlling the fatigue life of a precipitation-hardened Al–Mg–Si alloy (6061-T6) at a high-cycle fatigue (HCF) regime of over 10⁷ cycles was investigated in detail. It was found that over 90% of the total fatigue life was occupied by the growth process of a microstructurally small crack at relatively low stress amplitude. The small crack was often found to be arrested and halted for a long period (more than 10⁶ cycles) before it began to grow again, which resulted in a significantly slow growth process. The small crack was then analyzed not only by the conventional fractography but also by the cross-sectional observation of the crack tip region using a focused ion beam and transmission electron microscopy. These observations, supplemented also by a grain orientation analysis using electron backscattered diffraction, explicitly revealed the following points: (i) the small crack growth observed on the specimen surface is primarily related to facet-type cracking that occurs exclusively at the specimen surface; (ii) the growth direction of the small crack has strong anisotropy (i.e. surface-induced growth); (iii) the facet-type cracking is related to the formation of persistent fine slip bands that accompany no structural change of the matrix. On the basis of these results, the micromechanism of small crack growth and its relation to the concept of fatigue limit at the HCF regime is discussed in detail.