Development of an on-machine profile measurement system in ELID grinding for machining aspheric surface with software compensation

Efficient manufacture of dimensionally accurate optical surface on hard and brittle materials is a major concern for optoelectronic industry. Electrolytic in process dressing (ELID) grinding is proved as a reliable process to achieve this optical quality nano-surface finish on hard and brittle materials. Besides surface finish it is important to ensure dimensional accuracy by improving profile and form accuracy of the ground aspheric surface. Kinematic factors are commonly considered the reasons for the dimensional inaccuracy in a machined part. Software compensation is a direct and economical method to overcome several kinematic factors and improve the dimensional accuracy. Last, but most important, is the monitoring of achieved surface profile to ensure more accurate profile radius in the finished part. So an on-machine profile measurement system based on coordinate measuring machine (CMM) principle has been developed to check the profile radius of the ground surface. In this study software compensation was applied in ELID grinding of an aspheric surface in order to compensate the wheel wear until the measured surface profile machined on BK7 glass reaches within tolerable limit.     

An experimental investigation on the effects of exponential window and impact force level on harmonic reduction in impact-synchronous modal analysis

A novel method called Impact-synchronous modal analysis (ISMA) was proposed previously which allows modal testing to be performed during operation. This technique focuses on signal processing of the upstream data to provide cleaner Frequency response function (FRF) estimation prior to modal extraction. Two important parameters, i.e., windowing function and impact force level were identified and their effect on the effectiveness of this technique were experimentally investigated. When performing modal testing during running condition, the cyclic loads signals are dominant in the measured response for the entire time history. Exponential window is effectively in minimizing leakage and attenuating signals of non-synchronous running speed, its harmonics and noises to zero at the end of each time record window block. Besides, with the information of the calculated cyclic force, suitable amount of impact force to be applied on the system could be decided prior to performing ISMA. Maximum allowable impact force could be determined from nonlinearity test using coherence function. By applying higher impact forces than the cyclic loads along with an ideal decay rate in ISMA, harmonic reduction is significantly achieved in FRF estimation. Subsequently, the dynamic characteristics of the system are successfully extracted from a cleaner FRF and the results obtained are comparable with Experimental modal analysis (EMA).     

The effect of platinum and silver deposits in the photocatalytic oxidation of resorcinol

The effects of platinum (Pt) and silver (Ag) metallisation in the photocatalytic oxidation of resorcinol at pH 3 ± 0.5 have been investigated. The photocatalytic degradation of resorcinol was significantly improved by Pt/TiO₂, while the presence of Ag/TiO₂ enhanced the initial photocatalytic degradation rate of resorcinol slightly. Likewise, the photocatalytic mineralisation of resorcinol continued to be enhanced by Pt/TiO₂, but it was retarded when Ag/TiO₂ was used.

The function of Pt and Ag deposits on the surface of TiO₂ has been found to be markedly influenced by the interaction of resorcinol and its degradation products with the metal deposits. The presence of Pt or Ag on the surface of TiO₂ altered the distribution of degradation products of resorcinol as well as the production of photoactive species for the photocatalytic oxidation of resorcinol. The X-ray photoelectron spectroscopy (XPS), zeta potential and transmission electron microscopy (TEM) analyses have indicated that the contrasting effect of Pt and Ag deposits were governed by the oxidation states and the catalytic property of metal deposits. In addition to that, it has been found that the roles of metal deposits are specific and should not be generalised.     

Perception of Conspecific Female Pheromone Stimulates Female Calling in an Arctiid Moth, <Emphasis Type="Italic">Utetheisa ornatrix</Emphasis>

Perception of the female sex pheromone in Utetheisa ornatrix (Lepidoptera: Arctiidae) is responsible for induction and adjustment of calling by females and the collective phenomenon termed “female pheromonal chorusing”. We found five olfactory-active compounds in the U. ornatrix female gland. When females were exposed to the entire pheromone or to two of its (synthetically prepared) components, (Z,Z,Z)-3,6,9-eicosatriene and (Z,Z,Z)-3,6,9-heneicosatriene, they were more likely to call during a given night, begin calling earlier, and briefly increase signal frequency with which they extrude their abdomen, an observable indication of calling in this species. Some females even initiated calling during photophase when exposed to the pheromone components. In general, female U. ornatrix are more sensitive to the complete blend of pheromone than to its individual compounds. We also tested the hypotheses: 1) that abdominal extrusion per se increases the rate of pheromone release; and 2) that greater abdominal pumping rhythm increases pheromone release rate. Contrary to our expectations: 1) females did not respond more strongly to a pulsed pheromone stimulus than to the constant release of pheromone at the same average release rate; and 2) we did not find a relationship between the frequency of abdominal pumping and pheromone release rate. Possible explanations for these unexpected findings are discussed.     

Preparation of ketoprofen‐loaded high‐molecular‐weight poly(vinyl alcohol) gels

High‐molecular‐weight atactic poly(vinyl alcohol) (a‐PVA) gels loaded with (R,S)‐2‐(3‐benzoylphenyl)propionic acid (ketoprofen) were prepared from 5, 6, 7, and 8 g/dL solutions of a‐PVA with a number‐average degree of polymerization of 4000 in an ethylene glycol/water mixture with an aging method to identify the effect of the initial polymer concentration on the swelling behavior, morphology, and thermal properties of a‐PVA gels. Then, the release behavior of ketoprofen from a‐PVA gels was investigated. As the polymer concentration decreased, the ability for network formation decreased, and the degree of swelling of the a‐PVA gels increased. In addition, the enthalpy increased with an increase in the a‐PVA concentration, but the melting temperatures of the gels prepared at different initial polymer concentrations were the same; this indicated that tighter gel networks would be formed by a higher polymer chain density. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Relationship between yield ratio and the material constants of the Swift equation

The relationship between the yield ratio and the material constants,b andN, of the Swift equation for hotrolled low carbon steels has been established. The yield ratio calculated by using the Swift equation agrees well with an experimentally obtained yield ratio. It was found that the yield ratio decreases with an increasing value ofN or with a decreasing value ofb. It was also found, however, that high yield strength is associated with small values of bothb andN. Therefore, to obtain both high yield strength and low yield ratio, a detailed microstructural control is needed to determine the optimum values ofb andN.     

Estimation of rheological parameters using velocity measurements

In the present investigation, we develop a method for estimating rheological parameters of viscoelastic fluids using velocity measurement in a square straight channel. It is believed that a somewhat complicated patterns of secondary flows due to the non-zero second normal stress difference are more useful than the simple viscometric flows traditionally adopted in the determination of rheological parameters. The inverse problem of determining the rheological parameters from a set of velocity measurements is solved using a conjugate gradient method. When applied to a general constitutive equation encompassing the UCM model, the Oldroyd-B model and the PTT model, the present method is found to yield a reasonably accurate estimation of five rheological parameters simultaneously even with noisy velocity measurements.     

Measurement and simulation of bubbling fluidised beds

The effective control of systems requires the formulation of suitably robust models of their behaviour. The work described in this paper describes the simulation and modelling of the behaviour of a bubbling fluidised bed. A simple system is investigated consisting of a vertical planar bed. The performance of the bed is characterised by measuring the proportion of the bed occupied by the voids associated with bubbles. From these measurements it is possible to evaluate the response of the bed to changes in the gas flow rate into it in the time domain and through transformation into the frequency domain. These techniques allow a simulation of the bed based on the work of Clift and Grace [R. Clift, J. Grace, Coalescence of bubbles in fluidised beds, A.I.Ch.E. Symp. Ser. 67 (116) (1970) 23–33.] to be validated. The simulation can then be used to evaluate a simple but effective physical model of a bubbling fluidised bed which treats it as being primarily a temporary store of gas. The model represents the dynamics of the bed well and in the form of a transfer function which can be used successfully as a basis for controlling the bed.     

Synthesis of BaCu(B2O5) Ceramics and their Effect on the Sintering Temperature and Microwave Dielectric Properties of Ba(Zn1/3Nb2/3)O3 Ceramics

BaCu(B₂O₅) ceramics were synthesized and their microwave dielectric properties were investigated. BaCu(B₂O₅) phase was formed at 700°C and melted above 850°C. The BaCu(B₂O₅) ceramic sintered at 810°C had a dielectric constant (ɛ_r) of 7.4, a quality factor ( Q × f ) of 50 000 GHz and a temperature coefficient of resonance frequency (τ_f) of −32 ppm/°C. As the BaCu(B₂O₅) ceramic had a low melting temperature and good microwave dielectric properties, it can be used as a low-temperature sintering aid for microwave dielectric materials for low temperature co-fired ceramic application. When BaCu(B₂O₅) was added to the Ba(Zn_1/3Nb_2/3)O₃ (BZN) ceramic, BZN ceramics were well sintered even at 850°C. BaCu(B₂O₅) existed as a liquid phase during the sintering and assisted the densification of the BZN ceramic. Good microwave dielectric properties of Q × f =16 000 GHz, ɛ_r=35, and τ_f=22.1 ppm/°C were obtained for the BZN+6.0 mol% BaCu(B₂O₅) ceramic sintered at 875°C for 2 h.