Remote laser welding applications for car bodies

The fundamental objective of this study is to ensure the safety of nuclear reactors. A few accidents involving leaks from welded zones at the pipe penetration part of reactor vessels or at coolant pipes have been reported at home and abroad. One of the main causes is welding residual stress. Therefore, it is very important to know the welding residual stress in order to maintain the high safety of the plant, estimate the plant life cycle and design an effective maintenance plan. Welded joints of nuclear reactor vessels have complex shapes, and the welding residual stresses also have three-dimensional (3D) complex distributions. In this study, inherent strain-based theory and method are applied to measure the welding residual stresses. The inherent strain method is an analytical method as an inverse problem, using the least squares method, based on the finite element method. So the method gives the most probable value and deviation of residual stress. The reliability of the estimated result is discussed. In this method, inherent strains are unknowns. When residual stresses are distributed complexly in a 3D stress-state, the number of unknowns becomes very large. So, the inherent strain distribution is expressed with an appropriate function to decrease largely the number. A mock-up is idealized for a welded joint at the pipe penetration part of an actual reactor vessel. The inherent strain method is applied to the measure the residual stress of the joint. In this paper, the applicability of the inherent strain distribution function is diagnosed. Ten kinds of functions are applied to estimate the residual stress, and the accuracy and reliability of the analysed results are judged from three points of view, i.e. residuals, unbiased estimate of variance of errors and welding mechanics. The most suitable function is selected, which brings the most reliable result.     

Production and product quality assessment of human hepatitis B virus pre-S2 antigen in submerged and solid-state cultures of Aspergillus oryzae

Pre-S2 is a diagnostically important antigen of human hepatitis B virus (HBV). In order to produce pre-S2 antigen in Aspergillus oryzae, the gene [pre-S2]3, which encodes a tandemly triplicated repeat of pre-S2 polypeptides was fused with the partial glaA gene encoding glucoamylase lacking the starch-binding domain. In submerged culture, A. oryzae transformants carrying glaA-[pre-S2]3 secreted a heterogeneously glycosylated form of the fusion protein that was partially degraded. Contrarily, utilization of a wheat brain solid-state culture system resulted in the secretion of a homogeneous glycosylated form of the whole fusion protein. This is the first report of a dissimilarity in glycosylated modification between submerged and solid-state culture conditions in heterologous protein production in A. oryzae.     

Fundamental study for assessment of surface resistivity based on waveform characteristics of partial discharge

The partial discharge (PD) waveform reflects the evolution process of electron avalanche in the discharge space. The authors expect to estimate the condition of the discharge space based on the PD waveform characteristics. The semi-conductive sheet was attached to the insulator to simulate the decrease in surface resistance due to deterioration. With the reduction of the surface resistivity, the shoulder appeared on the rising part of the PD waveform and the rise time of the PD waveform became longer. In addition, we simulated the change in the rise time using an equivalent circuit model. The displacement current was calculated from the surface potential distribution estimated by the diffusion equation, and the PD current was simulated by summing up all the current components. As a result, the shoulder was reproduced at the rising part of the PD waveform in the simulation as well. The surface resistance was estimated from the PD waveform by fitting with the experimental results.     

Spontaneous Formation of Uniform Cell-Sized Microgels through Water/Water Phase Separation

In this study, a one-step method is discussed for producing uniform cell-sized microgels using glass capillaries filled with a binary polymer blend of polyethylene glycol (PEG) and gelatin. Upon decreasing temperature, phase separation of the PEG/gelatin blends and gelation of gelatin occur, and then the polymer blend forms linearly aligned, uniformly sized gelatin microgels in the glass capillary. When DNA is added to the polymer solution, gelatin microgels entrapping DNA are spontaneously formed, and the DNA prevents the coalescence of the microdroplets even at temperatures above the melting point. This novel method to form uniform cell-sized microgels may be applicable to other biopolymers. This method is expected to contribute to diverse materials science via biopolymer microgels and biophysics and synthetic biology through cellular models containing biopolymer gels.