1420Al-Li合金超塑特性及微成形

采用最大载荷法研究了1420Al-Li合金的超塑特性,根据试验获得的超塑特性参数,采用两种形式的模具对1420Al-Li合金的微成形性进行了研究.分析了成形压力、保压时间对微成形的影响,采用扫描电镜和金相显微镜分析了成形件的微观形貌,更好地理解了材料在微成形时的行为.     

Microstructures and mechanical properties ofAZ91D magnesium alloy processed by low pressure die casting

AZ91D alloy components were cast by low pressure die casting （LPDC） process. The mechanical properties of cast components with different microstructural features （shrinkage and distribution of MgtTAlt2 second phase） were investigated under as-east states. Compared with gravity casting, AZ91D with LPDC has much coarser grain size and second phases（Mg17Al12 and Al8Mn5）. The different size and distribution of Mg17All2 phase and shrinkage correspond to different mechanical properties. The ultimate tensile strengths and elongations are mainly decided by the content and distribution of shrinkage porosity, while the yield strengths are determined by the percentage and distribution of Mg17Al12 phase. The more and finer Mg17Al12 phase in the alloy, the relatively higher the yield strengths are. In the alloy without shrinkage, the mechanical properties are mainly determined by the size and distribution of Mg17Al1l2 phase. The finer Mg17Al12 phase, the better the mechanical properties are. Under optimal process, the density and mechanical properties of LPDC AZ91D are improved with fine microstructures.     

镁合金压铸件充型过程的数值模拟技术研究

针对镁合金的压铸工艺特点和充型过程的不透明性，采用Pro／ENGINEER2001进行铸件的实体造型，并生成面网格文件．利用ProCAST软件模拟压铸件充型过程的物理场，预测了镁合金压铸件的缺陷位置，从而使模具的设计过程得到了优化．模拟运行表明，采用闭合式浇注系统充型平稳，温度场分布均匀，具有较少的气体夹杂和冷隔等倾向，使得镁合金压铸件的整体质量得到提高．     

镁合金低压铸造充型和凝固过程数值模拟

针对金属型模具的不透明性,采用Pro/E2001进行铸件的实体造型,并生成面网格文件.利用铸造模拟软件对镁合金铸件的低压铸造过程进行模拟,分析了在填充过程中温度场、流场以及凝固过程中温度、固相分数的分布情况,预测可能出现的缺陷,从而使铸造工艺和模具的设计得到了优化.     

Bonding performance of diamond grit to a Co-Si alloy

The bonding performance between synthetic diamond grit and adhesive (Co-Si alloy ) in polycrystalline dianond conpact (PDC) has been investigated.The results indicate that the carbide-forming element Si diffuses towards the diamond grit and the quantity of Si elenent in the inter layer of diamond grit-adhesives is about two timeshigher than that in the other area .New compound SiC exists in the inter layer of diamond-adhesives.The formation of SiC enhances the strength and prolongs the service life of PDC .The sintering time is important to the formation of SiC.     

基于数值模拟的AZ31心形件超塑气胀成形规律分析

采用有限元分析软件MSC.MARC,设计了20组参数组合,对AZ31镁合金心形件在不同成形温度和应变速率下的恒应变速率超塑气胀成形进行了模拟分析;同时对相同温度下不同应变速率的胀形模型和相同应变速率下不同温度的胀形模型的壁厚分布做了进一步分析,对比得到温度和应变速率对胀形件的影响规律,并对成形过程中可能出现的缺陷位置做了预测.结果表明:在温度340℃,应变速率5×10-3s-1组合下,胀形件最小壁厚具有最大值.     

钢管焊后热处理工艺

对经低温退火处理２００ＭＶ锅炉过热器连接器焊接接头进行了力学性能和显微组织观察。为了提高焊接接头的冲击韧性，满足产品的技术计注，提出了将其正火加低温退火处理的工艺方法，用该工艺处理连接管的焊接接头，经一次返修即可合格地用于生产。     

ZK60镁合金棒材ECAP过程有限元模拟分析

采用刚黏塑性有限元理论,在挤压温度为200℃、挤压速度为2 mm/s、背压强度为40 MPa时,对ZK60镁合金棒材进行四道次ECAP过程的数值模拟,观察棒材在四道次ECAP过程中金属流动情况,并分析棒材在四道次ECAP过程中应力场和温度场的分布和变化规律.     

MB15超塑性镁合金扩散连接试验

根据原子扩散理论对MBl5超塑性镁合金进行了扩散连接工艺研究。扩散连接试验前采用三种不同方法去除MBl5镁合金表面的氧化膜，从中选出最佳方法。在Gleeble-1500型热／力模拟试验机上，对超塑性MBl5镁合金进行了在不同连接工艺条件下的扩散连接，在电子万能试验机上对扩散连接接头进行了剪切强度试验，从而获得了MBl5超塑性镁合金的最佳扩散连接工艺参数。利用金相显微镜、扫描电镜(SEM)，对扩散连接接头微观组织进行分析，得出了MBl5超塑性镁合金主要是通过原子扩散和晶粒长大造成的原始焊接表面晶界的移动，促使接头表面原子充分扩散，形成牢固的连接。