Sondermetalle und ihre Anwendung im Chemieapparatebau

Refractory Metals and their Application in the Chemical Process Industry Special metals, such as titanium, zirconium and tantalum, are being used increasingly for chemical plant. The exceptional resistance of special metals to many corrosive chemicals - they show it even at high temperatures and pressures - arises not from natural immunity but from the formation of a protective oxide passive layer on the metal surface. Special metals are well suited for welding. Their reactions with gases of the atmosphere must be taken into account though. Welding is therefore possible only under inert gas or a high vacuum. Similarly, alloying with iron-based materials during welding must be avoided under all circumstances. It should be taken into consideration that the melting point of tantalum, for example, is about twice as high as that of steel. Tantalum and niobium are machined with high-speed cutting steels; the cutting speed and cutting angle are similar to those used for stainless steels. In detail, the outstanding properties of special metals in chemical plant are as follows:

• — the stability of titanium under oxidizing conditions
• — the stability of zirconium under reducing and alkaline conditions
• — the resistance of molybdenum to hydrofluoric acid and fluoride
• — the stability of tantalum under oxidizing and reducing conditions.

In pure mineral acids the passive behaviour generally improves in the order titanium - zirconium - tantalum. Except where molybdenum is concerned, the medium should not contain fluoride. The material with the widest range of applications is tantalum. The addition of niobium as an alloying element leads to favourably priced but similarly resistant materials whose prospects of becoming established in the chemical industry and playing a part similar in importance to that of tantalum itself are good.     

Erosion of unfilled elastomers by solid particle impact

The response has been studied of eight unfilled elastomers (four natural rubber compounds, epoxidized natural rubber ENR50, butyl rubber, polybutadiene and polyurethane) to erosion by 150 m silica sand at an impact velocity of 48 m sec^–1. All were tested at an impact angle of 30°, close to the impact conditions occurring in pipe bends, while two were also tested at 90°. Wide variations in erosion rate were observed between different rubbers. These differences did not correlate systematically with the nature of the base elastomer, glass transition temperature or mechanical properties such as hardness, tensile strength or ultimate tensile elongation, nor with resistance to abrasive wear. Good correlation was, however, found with rebound resilience. A high resilience tended to imply high erosion resistance, The erosion rate was found empirically to be proportional to the quantity (1 - fractional resilience) raised to the power 1.4. Different surface morphologies were found in specimens of high and low resilience after erosion at 30°. Finely spaced transverse ridges formed on high-resilience rubbers, whereas surface features on low-resilience rubbers showed no directionality. Preliminary conclusions are drawn about possible mechanisms of material removal.     

Fabrication,Electrical and Photovoltaic Characterizations of SnSb2S4/n-Si Heterojunction

Silicon - An inexpensive spray pyrolysis technique was effectively used to form a p-type SnSb2S4 thin film on n-type Si wafer for the first time to produce SnSb2S4/n-Si heterojunction. The...     

Effect of deposition conditions on the properties and annealing behavior of cold-sprayed copper

The deposition of copper by cold gas dynamic spraying has attracted much interest in recent years due to the capability to deposit low-porosity oxide-free coatings. However, it is generally found that as-deposited copper has a signicantly greater hardness, and potentially lower ductility, than bulk material. In this article, copper was deposited by cold spraying using helium as the driving gas at both 298 and 523 K. Evidence is presented indicating that the material sprayed at the lower temperature exhibits a lower dislocation density throughout the grain structure than the material sprayed at the higher temperature. The low stacking fault energy of copper restricts recovery during annealing, and thus microstructural changes during annealing only proceed once recrystallization begins. The material sprayed at low temperature (with the low dislocation density) exhibited recrystallization at annealing temperatures as low as 373 K with a corresponding reduction in hardness. However, the copper sprayed with helium at 523 K was resistant to annealing at temperatures up to 473 K where the dislocations in the structure prevented recrystallization. However, at higher temperatures, recrystallization did proceed (with corresponding reductions in hardness). The fracture behavior of the copper that was cold sprayed with helium at 523 K, both in the as-sprayed condition and following annealing, was measured and explained in terms of the annealing mechanisms proposed. The original version of this paper was published in the CD ROM Thermal Spray Connects: Explore Its Surfacing Potential, International Thermal Spray Conference, sponsored by DVS, ASM International, and HW International Institute of Welding, Basel, Switzerland, May 2–4, 2005, DVS-Verlag GmbH, Düsseldorf, Germany.     

In Situ Investigation of TCP Phase Formation,Stress Relaxation and γ/γ′ Lattice Misfit Evolution in Fourth Generation Single Crystal Ni-Base Superalloys by X-Ray High Temperature Diffraction

Metallurgical and Materials Transactions A - In nickel-based superalloys, the lattice misfit between the γ and γ′ phases and the propensity to TCP phase formation at service...     

Mold-filling characteristics of AZ91 magnesium alloy in the low-pressure expendable pattern casting process

The magnesium (Mg) alloy low-pressure expendable pattern casting (EPC) process is a newly developed casting technique combining the advantages of both EPC and low-pressure casting. In this article, metal filling and the effect of the flow quantity of inert gas on the filling rate in the low-pressure EPC process are investigated. The results showed that the molten Mg alloy filled the mold cavity with a convex front laminar flow and the metal-filling rate increased significantly with increasing flow quantity when flow quantity was below a critical value. However, once the flow quantity exceeded a critical value, the filling rate increased slightly. The influence of the flow quantity of inert gas on melt-filling rate reveals that the mold fill is controlled by flow quantity for a lower filling rate, and, subsequently, controlled by the evaporation of polystyrene and the evaporation products for higher metal velocity. Meanwhile, the experimental results showed that the melt-filling rate significantly affected the flow profile, and the filling procedure for the Mg alloy in the low-pressure EPC process. A slower melt-filling rate could lead to misrun defects, whereas a higher filling rate results in folds, blisters, and porosity. The optimized filling rate with Mg alloy casting is 140 to 170 mm/s in low-pressure EPC.