Preparation and Properties of a New Mediumdensity and High-strength Ceramic Proppant

Based on the needs of the market,a new 52 MPa medium-density and high-strength ceramic proppant was prepared by adopting third grade bauxite and clay as raw materials and using the solid phase sintering method,and the effect of the firing temperature on the microstructure,phase composition and mechanical properties of the ceramic proppant was studied. The broken resistance mechanism of this ceramic proppant was also discussed. The results show that the main phases of the prepared ceramic proppant are mullite and corundum; the broken rates are 3. 92% and 7. 21% under 52 MPa and69 MPa,respectively.     

Hazelett生产线熔炼工艺探讨

探讨了采用Hazelett生产线,从原料到合格铝液各道工序的操作要求;特别是采用电解铝液,对每道工序操作时间和铝液质量控制提出严格要求。通过实际生产,对现有熔炼炉配置、设备台数、精炼设备配置作了详细阐述,对每道工序要达到的铝液净化参数提出严格要求,经过6次净化提纯,基本满足Hazelett铸机要求,并对熔炼设备配置的不足提出合理化建议。     

萍钢高炉大修放残铁工艺实践

对萍乡萍钢炼铁厂2号、3号高炉大修放残铁的过程进行分析,总结放残铁的工艺控制心得,为今后高炉安全、顺畅、干净放残铁提供借鉴。     

Microwave dielectric properties of SrLa[Ga1−x(Mg0.5Ti0.5)x]O4 and SrLa[Ga1−x(Zn0.5Ti0.5)x]O4 (x = 0.2-0.8) ceramics

SrLa[Ga_1−x(R_0.5Ti_0.5)_x]O₄ (R = Mg, Zn) ceramics were prepared by a standard solid state sintering method. The single-phase ceramics with K₂NiF₄-type layered perovskite structure and I4/mmm space group were obtained, indicating that SrLa(R_0.5Ti_0.5) and SrLaGaO₄ can form the unlimited solid solutions. With increasing x for R = Mg and Zn, ε_r increases monotonously, the Qf value first increases and then decreases, while τ_f increases from a negative to a positive value. The optimized microwave dielectric properties were obtained as following: ε_r = 23.3, Qf = 89 400 GHz, τ_f = −0.8 ppm/°C for SrLa[Ga_0.6(Mg_0.5Ti_0.5)_0.4]O₄ and ε_r = 23.3, Qf = 76 200 GHz, τ_f = 0.2 ppm/°C for SrLa[Ga_0.7(Zn_0.5Ti_0.5)_0.3]O₄, indicating that the present solid solution ceramics are the promising candidates as microwave resonator materials for the telecommunication applications.     

Development of mobile miniature natural gas liquefiers

With increasing consumption of natural gas (NG), small NG reservoirs, such as coalbed methane and oil field associated gas, have recently drawn significant attention. Owing to their special characteristics (e.g., scattered distribution and small output), small-scale NG liquefiers are highly required. Similarly, the mixed refrigerant cycle (MRC) is suitable for small-scale liquefaction systems due to its moderate complexity and power consumption. In consideration of the above, this paper reviews the development of mobile miniature NG liquefiers in Technical Institute of Physics and Chemistry (TIPC), China. To effectively liquefy the scattered NG and overcome the drawbacks of existing technologies, three main improvements, i.e., low-pressure MRC process driven by oil-lubricated screw compressor, compact cold box with the new designed heat exchangers, and standardized equipment manufacturing and integrated process technology have been made. The development pattern of “rapid cluster application and flexible liquefaction center” has been eventually proposed. The small-scale NG liquefier developed by TIPC has reached a minimum liquefaction power consumption of about 0.35 kW·h/Nm³. It is suitable to exploit small remote gas reserves which can also be used in boil-off gas reliquefaction and distributed peak-shaving of pipe networks.     

空气预热器实时监控系统堵塞可视化性能研究

针对电站锅炉回转式空气预热器运行时上下表面不可见的问题，本文提出了一种视频监控与故障分析系统，可直接监测转子表面情况。该系统通过视频监控获取图像，结合改进的Retinex算法对其进行处理，实现了以下2个功能:1）能分析积灰程度以判断转子堵塞 情况；2）与温度场融合实时显示转子表面热点分布以预防二次燃烧。该系统已应用于某600 MW机组，实现了在热态环境下对空气预热器转子积灰程度、热点分布、堵塞程度的估算与可视化，大大提高了空气预热器运行的可靠性。     

火电机组负荷分配中多源不确定性因素影响分析

不确定性因素存在于火电机组负荷分配中，影响机组负荷分配、节能环保目标。本文综合考虑负荷预测不确定性、机组煤耗率不确定性与其CO2排放系数不确定性，分别构建火电机组一次能源消耗成本与CO2排放量最小目标下的火电机组负荷优化分配模型；以此为基础，引入析因分析方差分解方法，量化多源不确定性因素单独与交互作用下对节能、环保目标的影响程度。结果表明:负荷预测不确定性对火电机组节能、环保目标影响最为显著，相对影响程度分别为51.13%、62.70%；机组煤耗特性及其CO2排放系数影响次之，相对影响程度分别为47.58%、34.95%。此研究结果对不确定性条件下电力系统负荷分配具有借鉴价值。