Effect of Deep Cryogenic Treatment on Wear Resistance of AISI 52100 Bearing Steel

In this study, the effects of deep cryogenic treatment (DCT) on the wear resistance of AISI 52100 bearing steel were investigated. For this purpose, a number of bearing steel samples were held for different times (12, 24, 36, 48, 60 h) at deep cryogenic temperatures (?145 °C). The wear experiments were carried out in a ball–disk arrangement, by applying loads of 10 and 20 N and a sliding velocity of 0.15 m/s. After conducting the experimental studies, 36 h was found to be the optimal holding time. At this holding time, the wear rate and friction coefficient were decreased, while the hardness reached to maximum values. It was observed that DCT led to significant microstructural changes, which resulted in improved tribological properties.     

Structural,optical and magnetic properties of nanocrystalline Zn0.9Co0.1O-based diluted magnetic semiconductors

With a view to understand the influence of nano size on various properties of cobalt-doped ZnO-based diluted magnetic semiconductors, a series of materials were prepared by the citrate gel route. The phase and morphology studies have been carried out by X-ray diffraction and transmission electron microscopy, respectively. All the samples of the present investigation are found to have hexagonal wurtzite structure and crystallite sizes are found to vary from 25 nm to 65 nm. From the optical absorption measurements it has been observed that upon doping with cobalt, the energy band gap is found to shift towards lower energy side (red shift) while it shifts towards higher energy side (blue shift) when the crystallite size is increased continuously. It has been observed from the XPS results that oxidation state of Cobalt is +2 and that the difference in binding energies of Co 2p_3/2 and Co 2p_1/2 is found to increase continuously with increasing crystallite size. Finally, all the samples are found to exhibit room temperature ferromagnetism and the specific magnetization decreases with increasing crystallite size.     

Effect of Boron and Heat Treatment on Mechanical Properties of White Cast Iron for Mining Application

 Heat treatment methods were applied to white cast iron for improving the impact and wear resistance. Additionally, chemical composition optimization was made. Furthermore, the effect of boron addition on such applications was investigated. Samples were investigated by using optical and electron microscope methods. Hardness, wear and impact tests were conducted. The results showed that the secondary carbides in the standard alloy were iron-enriched, needle-like carbides M3C when the boron-added alloy contained Fe23(C,B)6 type, globular secondary carbides. It was concluded that heat treatment B provided higher wear and hardness properties, compared to the standard heat treatment. Optimum mechanical properties were obtained by lower destabilisation temperatures and increasing temperature reduced the wear resistance and hardness.     

Performance of cryogenically treated M35 HSS drills in drilling of austenitic stainless steels

In this study, performance of cryogenically treated M35 high speed steel (HSS) twist drills in drilling of AISI 304 and 316 stainless steels was evaluated in terms of thrust force, surface roughness, tool wear, tool life, and chip formation. To present the differences in tool performance between untreated and treated drills, and machinability between AISI 304 SS and AISI 316 SS, a number of experiments were performed at different combinations of cutting speed, and feed rate. As the results of the conducted experiments, the treated drills showed better performance than untreated drills in terms of thrust force, surface roughness, and tool wear and tool life for both types of stainless steels. Tool lives of treated HSS drills in drilling of AISI 304 SS and AISI 316 SS improved 32% and 14%, respectively, when compared with untreated drills. Experimental results also showed that machinability of AISI 304 SS was harder than the machinability of AISI 316 SS.     

Effects of various phytase sources on phytic acid content,mineral extractability and protein digestibility of tarhana

Changes in phytic acid (PA), HCl-extractability (HCl-E) of some minerals and in vitro protein digestibility (IVPD) during the production of tarhana prepared with the addition of different phytase sources (bakers’ yeast, barley malt flour and microbial phytase) were investigated. PA content of tarhana decreased significantly (p < 0.01) after addition of the yeast, malt and phytase. With respect to wheat flour used as raw material, PA content of tarhana decreased by 95.3%. After tarhana production, average values of HCl-E of Ca, Mg, Zn and K, and also IVPD of tarhana increased up to 80.2%, 86.4%, 73.9% and 92.6%, and 91.9%, respectively. Significant negative correlation coefficients were found between the PA and HCl-E of the minerals, and also IVPD. Tarhana production processes, including fermentation, drying and grinding, were able to remove the antinutritional effects of PA. Each one of the phytase sources used alone decreased the PA content to a limited extend. The results show that tarhana has good potential in the total amounts and bioavailability of the minerals and proteins.     

Surface modification of aluminium by friction stir processing

In this study, SiC particles were incorporated by using Friction Stir Processing (FSP), into the commercially pure aluminium to form particulate surface layers. Samples were subjected to the various tool rotating and traverse rates with and without SiC powders. Microstructural observations were carried out by employing optical microscopy of the modified surfaces. Mechanical properties like hardness and plate bending were also evaluated. The results showed that increasing rotating and traverse rate caused a more uniform distribution of SiC particles. The hardness of produced composite surfaces was improved by three times as compared to that of base aluminium. Bending strength of the produced metal matrix composite was significantly higher than processed plain specimen and untreated base metal.     

Evaluation of Surface/Solution Interface on Carbon Steel in Contact with a Phosphonate-Based Ternary Corrosion Inhibitor System

Results of studies on interface produced on carbon steel in chloride environment containing a new ternary corrosion inhibitor formulation are presented. The surface/solution interface was developed by immersing the carbon steel in a solution containing 1-hydroxyethane-1,1-diphosphonic acid (HEDP), Zn(II) and folic acid (FA). Polarization studies indicate that the formulation is capable of affecting both the partial reactions occurring on the metal surface. Impedance studies reveal that significant changes in surface/solution interface occur as inferred by enormous increase in charge transfer resistance in the medium containing the inhibitor system. X-ray photoelectron spectroscopic studies infer presence of oxides of iron, hydroxides of iron and zinc as well as heteroleptic complex, [Fe(III), Zn(II)–HEDP–FA] in the surface film. Fourier transform infrared spectrum of the surface protective film supports the presence of these compounds in the surface film. Morphological and topographical features of the protected and unprotected metal surface recorded by scanning electron microscope and atomic force microscope respectively are presented. Consolidating the results of all these studies, mechanistic aspects of corrosion inhibition are proposed.     

Degradation profiles of polyester–urethane (hydroxylated polyester/diphenylmethane diisocyanate) and polyester–melamine (hydroxylated polyester/hexamethoxymethylmelamine) coatings: An accelerated weathering study

The successful material performance of coatings depends on the environmental conditions to which they are exposed. The effects of the diol structure and acetoacetylation on the weathering degradation of hydroxylated polyester (HP)/hexamethoxymethylmelamine and HP/diphenylmethane diisocyanate clear coatings were studied. The acetoacetylation of HPs led to better performance for higher application solids than the acetoacetylation of their base counterparts. Weathering degradation profiles were investigated with dynamic mechanical thermal analysis, scanning electron microscopy, and X‐ray photoelectron spectroscopy. The structural variations of the building blocks and acetoacetylation were found to be important for enhancing the stability of coatings at higher application solids. Polyester–urethane coatings were more stable toward weathering than polyester–melamine coatings. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1069–1081, 2005