Synthesis of novel UV-curable difunctional thiourethane methacrylate and studies on organic–inorganic nanocomposite hard coatings for high refractive index plastic lenses

This study relates to the development of ultraviolet (UV)-curable, organic–inorganic nanocomposite hard coatings for plastic lens substrates, especially for polythiourethane (PTU) and polycarbonate (PC). Novel difunctional thiourethane methacrylate (mercaptoethylsulfide-thiourethane methacrylate: coded MES-TUMA and isophorone diisocyanate-mercaptoethylsulfide-thiourethane methacrylate: coded IPDI-MES-TUMA) was synthesized to enhance the adhesive strength for PTU. On the basis of IR, ¹H NMR, electron spray ionisation-mass spectrometry (ESI-MS) analysis and gel permeation chromatography (GPC), the expected structures were confirmed. These difunctional thiourethane methacrylates were easily mixed with multifunctional urethane acrylate, surface-modified ZrO₂–TiO₂ nanoparticles and photoinitiator in coating formulations. The UV-cured organic–inorganic nanocomposites were very useful as hard coatings for high refractive index plastic lenses such as PTU and PC.     

Fast and Almost Complete Nitridation of Mesoporous Silica MCM-41 with Ammonia in a Plug-Flow Reactor

The title reaction proceeded well to yield silicon (oxy)nitride at 973–1323 K using a plug-flow reactor. The degree of nitridation was studied as a function of temperature and time of nitridation, the sample weight, and the flow rate of ammonia. It was dependent on the reaction temperature and the amount of ammonia supplied per sample weight. The nitridation at 1273 K for 10–25 h yielded the oxynitride with 36–39 wt% nitrogen, which was very close to 40 wt% of Si₃N₄. Characterization with X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy measurements, and nitrogen adsorption revealed the conversion of MCM-41 to the corresponding oxynitride without essential loss of the mesoporous structure, the decrements of the lattice constant and the pore diameter by 20–35%, and the increments of the wall thickness by ca. 45%. Solid-state ²⁹Si nuclear magnetic resonance spectra during the nitridation clearly showed fast decrease in SiO₄ species and slow in SiO₃(OH). Various intermediate species, SiO _x N _y (NH₂ or NH) _z , were observed to be formed and finally, ca. 70% SiN₄ species, ca. 20% SiN₃(NH₂ or NH), and ca. 10% SiON₂(NH₂ or NH) were produced, being consistent with the results of the above mentioned elemental analysis.     

Changes of an Outer β-NiAl and Inner α-Cr Coating on Ni–40 at% Cr Alloy during Oxidation at 1373K in Air

Formation mechanisms of a coating with a duplex layer, outer β-NiAl(Cr) and inner α-Cr(Ni) layer structure on a Ni–40.2 at% Cr alloy were proposed and change in the coating structure was investigated during high temperature oxidation. The Ni–40.2 at% Cr alloy was electro-plated with about 12μm Ni followed by a high Al activity pack cementation at 1073K to form a coated layer with an outer δ-Ni₂Al₃ and an inner layer containing Al more than 70at% which grew with an inward diffusion of Al. The coated Ni–40.2at% Cr alloy was oxidized at 1373K in air for up to 2592ks. It was found that at the initial stage of oxidation the as-coated layer structure changed to a two-layer, outer β-NiAl(Cr) and inner α-Cr(Ni), structure. Al contents in the α-Cr(Ni) layer was less than 0.3at%. With long term oxidation an intermediate γ-Ni(Cr, Al) layer formed between the outer and inner layers, whereas the inner α-Cr(Ni) layer became thinner and then disappeared after the 2592ks oxidation at 1373K. Coating processes and changes in the coating structure during high temperature oxidation were discussed based on diffusion and composition paths plotted on a Ni–Cr–Al phase diagram     

Thermophysical properties of silicate slags

The optimization of metallurgical processes requires reliable data of the slag phase. This paper focuses on three properties that are relevant to heat and mass-transfer calculations — viscosities,thermal diffusivities, and surface tensions of silicate melts. A brief account of the experimental techniques used for the measurements of these properties, with special reference to the work carried out in the Division of Metallurgy, Royal Institute of Technology, Stockholm, Sweden, are presented, along with the advantages and limitations. As these properties are structure-oriented, the impact of structure on these properties is also presented. The paper is intended as a state-of-the-art review of the subject.     

Directed Evolution of a Cp*RhIII-Linked Biohybrid Catalyst Based on a Screening Platform with Affinity Purification

Directed evolution of Cp*Rh^III-linked nitrobindin (NB), a biohybrid catalyst, was performed based on an in vitro screening approach. A key aspect of this effort was the establishment of a high-throughput screening (HTS) platform that involves an affinity purification step employing a starch-agarose resin for a maltose binding protein (MBP) tag. The HTS platform enables efficient preparation of the purified MBP-tagged biohybrid catalysts in a 96-well format and eliminates background influence of the host E. coli cells. Three rounds of directed evolution and screening of more than 4000 clones yielded a Cp*Rh^III-linked NB(T98H/L100K/K127E) variant with a 4.9-fold enhanced activity for the cycloaddition of acetophenone oximes with alkynes. It is confirmed that this HTS platform for directed evolution provides an efficient strategy for generating highly active biohybrid catalysts incorporating a synthetic metal cofactor.     

Synthesis of thermoresponsive copolymer/silica-coated magnetite nanoparticle composite and its application for heavy metal ion recovery

To enhance chemical stability and suppress of aggregation of magnetite nanoparticles (MNPs), which are used as a support for thermoresponsive copolymer immobilization, silica coating of the MNPs is applied via the electrooxidation method. Although the resulting silica coated-MNPs also formed aggregates, the size distribution of the aggregate shifted to smaller size range. Because of that, the surface area available for copolymer immobilization increased approximately 6.7 times at maximum as compared with that of the uncoated MNPs. It contributed to the increase of the amount of the immobilized copolymer on the silica-coated MNPs, which is approximately four times larger than that on the uncoated MNPs. Fe₃O₄ dissolution test confirmed enhancement of chemical stability of MNPs. The thermoresponsive copolymer immobilized on the silica-coated MNPs shows the ability to recycle Cu(II) ion from Cu(II) containing solution by changing temperature with significantly shorter time than those in other thermoresponsive adsorbents in gel form.     

Mechanism of Magnetite Seam Formation and its Role for FeO Scale Transformation

The phase transformation behavior of a thermally grown oxide scale of FeO on pure-Fe and an Fe–2wt%Au alloy was investigated. Particular attention was paid to formation of a magnetite seam, which is the Fe₃O₄ layer formed at the FeO/alloy interface at an initial stage of the phase transformation, since it has important effects on the overall phase transformation of FeO scale. A thin Au(Fe) layer was found to develop on the Fe–Au alloy at the FeO/alloy interface after 32 min of oxidation at 750 °C in air. This Au(Fe) layer prevented formation of a magnetite seam and accelerated the FeO eutectoid reaction. The Au(Fe) layer acted as a “chemical diffusion barrier” for inward diffusion of Fe from the FeO to the alloy substrate across the FeO/alloy interface and prevented magnetite seam formation.     

Effect of heating process on the formation of nanoparticles of elastin model polypeptide, (GVGVP)251, by gamma-ray crosslinking

Nanoparticles were prepared by the thermosensitive aggregation of the elastin model polypeptide, (GVGVP)₂₅₁, and gamma-ray crosslinking. Three different heating processes, “slow heating,” “fast heating,” and “heat shock,” were used for the aggregation of the peptide, followed by gamma-ray crosslinking. Only the “heat shock” process successfully yielded stable nanoparticles with diameters of less than ca. 150 nm and a narrow size distribution. Circular dichroism (CD) spectrometry showed that this polypeptide formed a type-II β-turn structure when the temperature was increased to above the cloudy point in the case of the “heat shock” process; suggesting that this structure might contribute to stable nanoparticle formation by gamma-rays. CD spectrometry also suggested that this structure would be affected during the formation of stable crosslinked particles.