Effect of Active Gas on Weld Shape and Microstructure of Advanced A-TIG-Welded Stainless Steel

Advanced A-TIG method was conducted to increase the weld penetration and compared with the conventional TIG welding process.A two-pipeline setup was designed to apply Ar + CO_2 mixed gas as the outer layer,while pure argon was applied as the inner layer to prevent any consumption of the tungsten electrode.The results indicate that the presence of active gas in the molten pool led to the change in the temperature coefficient of surface tension so that the Marangoni convection turns inward and forms a deep weld zone.The increase in gas flow rate causes a decrease in the weld efficiency which is attributed to the increase in oxygen content in the weld pool and the formation o f a thicker oxide layer on the weld surface.Moreover,the stir and the temperature fluctuation,led by double shielding gas,create more homogeneous nucleation sites in the molten pool so that a fine grain micros true ture was obtained.     

AZ31-O镁合金和6061-T6铝合金搅拌摩擦焊接头的显微组织和力学性能(英文)

对3 mm厚的AZ31-O镁合金板和6061-T6铝合金板进行异种材料搅拌摩擦焊。实验中搅拌针的旋转速度为600~1400 r/min,前进速度为20~60 mm/min。结果表明,在旋转速度1000 r/min、前进速度40 mm/min的工艺条件下,可以获得无缺陷的焊接接头。组织观察发现搅拌区的晶粒尺寸要比基材区的明显小很多。在搅拌区形成了复杂的金属流动。显微硬度测试表明搅拌区的硬度分别是不均匀的。拉伸实验结果表明,接头的拉伸强度约为基材AZ31镁合金的76%,或6061铝合金的60%。接头拉伸断口SEM形貌观察表明为脆性断裂。     

Incorporating Nano-silica as a Binder to Improve Corrosion Resistance of High Alumina Refractory Castables

In this study, four types of castables as calcium-aluminate cement (CAC)-bonded and nano-silica (NS)-bonded castables based on tabular-alumina and bauxite aggregates were prepared to investigate the replacement of the calcium-aluminate cement by NS. All samples were allowed to dry at 110 °C then fired at 800 and 1200 °C. Bulk density and apparent porosity of samples were measured. The molten aluminum static corrosion test (cup test) results showed that NS-bonded specimens had higher resistance to corrosion compared to CAC-bonded samples (based on the measured average aluminum penetration depth into the refractory texture). However no penetration was observed in bauxite NS-bonded samples. The results were consistent with dynamic corrosion test in aluminum melt carried out at 800 °C for 100 h. The small pore size in NS-bonded castables was found to be the main cause for high corrosion resistance as micro-pores prevented the melt to penetrate into the refractory.     

Poly(acrylic acid)/gum arabic/ZnO semi-IPN hydrogels: synthesis,characterization and their optimizations by response surface methodology

Iranian Polymer Journal - Synthesis of novel semi-interpenetrating poly(acrylic acid) (PAA)/gum arabic (AG)/ZnO hydrogels by in situ free radical polymerization was optimized using response surface...     

Salt-assisted solution combustion synthesis of NiFe2O4: Effect of salt type

The effects of three types of salt including NaF, KCl, and NaCl on the properties of NiFe₂O₄ nanoparticles using salt-assisted solution combustion synthesis (SSCS) have been investigated. The synthesized powders were evaluated by SEM, TEM, FTIR, XRD, and VSM analysis. Also, the specific surface area (SSA), as well as size distribution and volume of the porosities of NiFe₂O₄ powders were determined by the BET apparatus. The visual observations showed that the intensity and time of combustion synthesis of nanoparticles have been severely influenced by the type of salt. The highest crystallinity was observed in the synthesized powder using NaCl. The SSA has also been correlated completely to the type of salt. The quantities of SSA was achieved about 91.62, 64.88, and 47.22 m²g^-1 for the powders synthesized by KCl, NaCl, and NaF respectively. Although the magnetic hysteresis loops showed the soft ferromagnetic behavior of the NiFe₂O₄ nanoparticles in all conditions, KCl salt could produce the particles with the least coercivity and remanent magnetization. Based on the present study, the salt type is a key parameter in the SSCS process for the preparation of spinel ferrites. Thermodynamic evaluation also showed that the melting point and heat capacity are important parameters for the proper selection of the salt.     

Optical properties of multi-stacked BaTiO3/SrTiO3 thin films synthesized via chemical method

In this work, the BaTiO₃ and SrTiO₃ thin films as well as BaTiO₃/SrTiO₃ lamellar composites are synthesized via sol-gel spin-coating method. The formation of corresponding phases from their sols is investigated by virtue of X-ray diffraction on their powders, which confirms the formation of tetragonal structure for BaTiO₃, but cubic structure for SrTiO₃. The field emission scanning electron microscopy images show that crack-free films with different morphologies are formed in each sample. Likewise, by changing periodicity of the samples, the morphology of the composite samples is changed. As the number of layers increases from 1 to 20, the band gap reduces from 4.38 eV to 4.10 eV for BaTiO₃ samples and from 4.13 eV to 3.80 eV for SrTiO₃ samples confirmed by UV–Vis spectra. The band gap of periodicity = 1 sample is higher than that of BaTiO₃, while band gaps of periodicity = 2 and 5 composites mount between those of BaTiO₃ and SrTiO₃. In addition, the refractive indices of multi-stacked composites are about 0.2 lesser than refractive indices of BaTiO₃ sample in high wavelengths. The periodicity dependence of optical frequency dielectric constant, dielectric loss, impedance, Urbach tail, extinction coefficient, and electric modulus of multi-stacked composites are also studied.     

Targeted design of polyaniline-graphene oxide,barium-strontium titanate,hard-soft ferrite,and polyester multi-phase nanocomposite for highly efficient microwave absorption

The current paper focuses on synthesizing a high-efficiency microwave absorber via incorporating the nanofillers of graphene oxide-polyaniline (GO-PANI), barium-strontium titanate (BST), and soft-hard ferrite within the polyester matrix. The nanocomposite magnets of (Ba_0.5Sr_0.5Fe₁₂O₁₉)_1-x hard/(CoFe₂O₄)_x soft (x = 0.2, 0.5, and 0.8) were prepared using sol-gel auto-combustion method. The GO-PANI and BST were successfully synthesized by in situ polymerization and improved polymerization, respectively. The phase structure, chemical structure, morphology, and microwave absorption properties of the synthesized nanocomposites were characterized by X-ray diffractometer (XRD), Fourier-transform infrared spectroscopy (FT-IR), and scanning electron microscope (SEM), vector network analyzer (VNA) techniques, respectively. The results showed that the synergistic effects of the combination of dielectric (BST), conductive (GO-PANI), and magnetic materials (hard-soft ferrites) provided the reflection loss values of less than ?20 dB (>99% absorption) in the X-band region. The minimum reflection loss of ?35 dB (>99.99% absorption) was obtained by the optimal formulation including (Ba_0.5Sr_0.5Fe₁₂O₁₉)_0.2 (CoFe₂O₄)_0.8, and the weight ratio of 1: 2 for both BST/soft-hard ferrite and hard-soft ferrite + BST/GO-PANI with the thickness of 1 mm. According to the results, the thickness factor plays a key role in improving the impedance matching. Consequently, the proposed nanocomposite can be employed as a novel kind of microwave absorbers with good impendence matching and high absorption.     

Reducing Dangerous Effects of Unsymmetrical Dimethylhydrazine as a Liquid Propellant by Addition of Hydroxyethylhydrazine—Part I: Physical Properties

In this work, the effect of low volatile hydroxyethylhydrazine (HEH) as a solute on unsymmetrical dimethylhydrazine (UDMH) has been studied in order to reduce harmful effects of UDMH vapors. Desirable physical properties of binary mixtures UDMH/HEH have been measured and compared to pure UDMH. These properties include boiling point, viscosity, density, and vapor pressure that are important for using binary mixtures of UDMH/HEH as less dangerous liquid propellants. Due to the formation of strong hydrogen bonding between UDMH and HEH, the volatility of UDMH has been reduced appreciably upon the addition of HEH. It is indicated that the measured physical properties may deviate significantly compared to corresponding predicted values. Binary mixtures of UDMH/HEH can also react spontaneously in contact with nitrogen tetroxide (NTO) and red fuming nitric acid (RFNA), so they can be called hypergolic propellants.     

Simple method for estimation of effectiveness in one tube pass and one shell pass counter-flow heat exchangers

In one tube pass and one shell pass counter-flow heat exchangers, when both streams change temperature by different amounts, the effectiveness is defined as the temperature change for the stream with lower capacity divided by the maximum possible change and the effectiveness depends on the number of transfer units and the thermal capacity ratio. In this paper, an attempt has been made to formulate a simple-to-use method which is easier than existing approaches, less complicated and with fewer computations for accurate and rapid estimation of effectiveness in one tube pass and one shell pass counter-flow heat exchangers as a function of number of transfer units and the thermal capacity ratio. The proposed method permits estimating the exit temperature for a one tube pass and one shell pass counter-flow heat exchanger without a trial-and-error calculation. The average absolute deviations between the reported data and the proposed correlations are found to be less than 2% demonstrating the excellent performance of proposed correlation. The tool developed in this study can be of immense practical value for engineers and scientists to have a quick check on the effectiveness in one tube pass and one shell pass counter-flow heat exchangers at various conditions without opting for any experimental measurements. In particular, practice engineers would find the predictive tool to be user-friendly with transparent calculations involving no complex expressions.     

Optimization of PEMFC model parameters with a modified particle swarm optimization

In this paper, an electrochemical‐based proton exchange membrane fuel cell (PEMFC) model suitable for engineering applications is presented. In order to improve the accuracy of this model so that it can reflect the actual PEMFC performance better, its parameters are optimized by means of a modified particle swarm optimization (MPSO). The MPSO is a modified method for the PSO's inertia weight. The proposed inertia weight is calculated according to the distance of the particle's current position from the best solution of the entire swarm. The obtained results of the PEMFC model with optimized parameters agree with experimental data well. Therefore, the MPSO is a helpful and reliable technique for optimizing the model parameters and can be used to solve other complex parameter optimization problems of fuel cell models. Copyright © 2010 John Wiley & Sons, Ltd.