A modification on ECAP process by incorporating torsional deformation

In the present study, integration of equal channel angular pressing (ECAP), as a well known severe plastic deformation (SPD) technique, and torsion deformation, is studied by using three dimensional finite element analysis. This process is to be named as torsional-equal channel angular pressing (T-ECAP). In this modification a part of the exit channel in the ECAP die is rotating around its axis, to impose extra shear strains to the samples. To study deformation behavior in the T-ECAP process, three-dimensional finite element analysis (FEA) was carried out by using the elasto-plastic finite element analysis ABAQUS/Explicit Simulation. To investigate the validity of the simulation results, experimental studies were furthermore performed on commercially pure aluminum (AA 1050). Vickers hardness test was used to determine the distribution of hardness on both normal and longitudinal sections of the deformed samples with respect to the exit channel of the die. The hardness test results showed more uniform distribution of hardness in both sections of the T-ECAP processed samples regarding the ones produced by ECAP process. The load requirement comparison for performing both processes showed lower value for the T-ECAP with respect to the ECAP process. The simulation results for the strain values showed higher magnitude and more uniform distribution for the T-ECAP with respect to the ECAP process.     

Improved Incompressible Smoothed Particle Hydrodynamics method for simulating flow around bluff bodies

In this article, we present numerical solutions for flow over an airfoil and a square obstacle using Incompressible Smoothed Particle Hydrodynamics (ISPH) method with an improved solid boundary treatment approach, referred to as the Multiple Boundary Tangents (MBT) method. It was shown that the MBT boundary treatment technique is very effective for tackling boundaries of complex shapes. Also, we have proposed the usage of the repulsive component of the Lennard-Jones Potential (LJP) in the advection equation to repair particle fractures occurring in the SPH method due to the tendency of SPH particles to follow the stream line trajectory. This approach is named as the artificial particle displacement method. Numerical results suggest that the improved ISPH method which is consisting of the MBT method, artificial particle displacement and the corrective SPH discretization scheme enables one to obtain very stable and robust SPH simulations. The square obstacle and NACA airfoil geometry with the angle of attacks between 0° and 15° were simulated in a laminar flow field with relatively high Reynolds numbers. We illustrated that the improved ISPH method is able to capture the complex physics of bluff-body flows naturally such as the flow separation, wake formation at the trailing edge, and the vortex shedding. The SPH results are validated with a mesh-dependent Finite Element Method (FEM) and excellent agreements among the results were observed.     

Critical aspects of sinter-hardening of prealloyed Cr–Mo steel

In recent years, growing demand for greater mechanical properties of PM steel components with competitive fabrication cost has led to significant innovations in different fields of powder metallurgy. Recent research has been focused on reaching higher performance with lower cost. To this end, the possibility of combining the conventional sintering and post-sintering processes for a particular powder composition has been introduced. Sinter-hardening is a result of the research conducted along this line. Elimination of any secondary operation such as quench-hardening by incorporating it in the sintering process (i.e. sinter-hardening) is of great interest, as it will lead to lower processing costs and equal, if not higher mechanical performance. However, to ensure the desired mechanical properties of the final component and robustness of the performance, critical aspects of the sinter-hardening process should be rigorously studied.Hence with specific attention to a Cr–Mo steel powder (FL-5305), this study deals with the influence of density on cooling rate, the effect of different sintering temperatures (e.g. 1120 °C and 1250 °C) on austenite grain size and consequently, hardenability. The microstructure development in sinter-hardened FL-5305 material has been analyzed and predicted by means of the available literature for solid steel and also using the commercial software (JMatPro 5.0) for materials assessment based on thermodynamic and kinetics modeling. Finally, inaccurate carbon control and its adverse impact on excessive formation of cementite have been addressed.     

A quantitative approach to study solid state phase coarsening in solder alloys using combined phase-field modeling and experimental observation

In the present work, a quantitative phase-field approach is introduced to study the phase-coarsening phenomena in solder alloys, Pb-Sn alloy here. The most important part of this work is to introduce a simple and versatile approach to quantify the experimental and simulation data, without putting into difficulties corresponding to the stochastic nature of phenomenon, in order to compute unknown physical data required to perform numerical simulation. For this purpose, at first, the evolution of microstructure vs. time is studied experimentally by the conventional optical microscopy. Then, unknown physical data, the interface mobility here, is computed by fitting the time evolution of the total interface perimeter of the simulation results to that of the experimental data. In fact, by this approach, the physical data is computed such that it will be applied to predict reality in the subsequent simulations, i.e., the presented method can be accounted as the calibration of the corresponding mathematical model and numerical method. The validity of the presented approach is supported by comparing simulation data to experimental ones.     

TQM consultant selection in SMEs with TOPSIS under fuzzy environment

Although much has been written about TQM in SMEs, little attention has been paid to the role of external consultant in the successful implementation of a TQM program in this kind of firms. Sometimes there are some candidates and companies have to select the best one. In general, many factors affect this problem which adheres to uncertain and imprecise data, and usually several people from different functional areas of the company are involved in this process. This study aims to improve the quality of decision in this area. In this paper a systematic decision process for selecting external consultant is proposed. The proposed method is based on TOPSIS method in fuzzy environment. Decision criteria are obtained from the nominal group technique (NGT). Additionally, a real case study is presented to illustrate the application of the proposed method.     

Bimetal cup hydroforming of Al/St and Cu/St composites: Adaptive finite element analysis and experimental study

Journal of Mechanical Science and Technology - An adaptive Finite element analysis (FEA) was proposed in this paper for the industrial design of bimetal conical-cylindrical cup hydroforming....     

Recent Developments in Predicting Impact and Shock Sensitivities of Energetic Materials （英）

Empirical, quantum mechanical and artificial neural network methods are three usual methods in recent years that were used to predict sensitivity of different classes of high explosives. Some recent developments in predicting sensitivity by various methods are reviewed and discussed for various classes of energetic materials.     

Mixed matrix membranes on the basis of Matrimid and palladium-zeolitic imidazolate framework for hydrogen separation

Iranian Polymer Journal - Gas separation membranes with enhanced performance were developed by the introduction of nanosized palladium particles. In this study, gas separation performance of...