Powder Deposition in Three Parallel-Oriented Dies of Different Shapes

Uniformity of bulk density distribution during the die filling process is required to minimize quality problems, such as distortion and cracking, for powder compacts. Understanding the die filling process is necessary in ensuring a uniform powder deposition. The second-generation pressure deposition tester (PDT-II) was used to investigate the deposition process and final pressure distribution of powder filling in toroidal, cylindrical, and E-shaped dies. All tests were conducted using a spray-dried free-flowing granular powder. The results indicated that for toroidal dies: (1) the area around 0° orientation (the leeward end) had the highest pressure values (1186.7 to 2498.0 Pa), with the average pressure values of the remaining area 353.7-648.0 Pa; (2) the pressure distribution was symmetrical about the centerline parallel to the feed shoe movement direction; (3) the highest feed shoe speed (500 mm/s) led to the most nonuniform pressure distribution among the three speeds; (4) higher feed shoe speed did not always result in higher final pressure values; and (5) the right die tended to have higher final pressure values (215.0 to 2498.0 Pa) than the center die (95.4 to 2052.5 Pa). For E-shaped dies: (1) the final pressure values of the middle leg (308.9 to 760.7 Pa) were higher than those of the left and the right legs (148.9 to 530.3 Pa); (2) the area along the backside had the highest final pressure value (1054.6 to 1303.8 Pa); (3) the pressure distribution was symmetrical about the centerline parallel to the feed shoe movement direction; and (4) neither the center die nor the right die always had higher pressure values than the other one at all locations. Comparison between cylindrical and toroidal dies indicated that: (1) neither of the two die shapes (cylinder and toroid) led to consistently higher or lower final pressure values at all locations and (2) for all three feed shoe speeds, the toroidal die had higher average final pressure values in the 0° orientation.     

Possibilities and extension of XRD material response analysis in failure research for the advanced evaluation of the damage level of Hertzian loaded components

Due to clearly distinguishable damage symptoms, it is differentiated between the surface and sub‐surface failure mode of rolling bearings. Material states red out by X‐ray diffraction (XRD) residual stress measurements point to a variety of loading conditions especially at raceway surfaces that are associated with several competing failure mechanisms. The corresponding lifetime reduction can range from the lower fatigue strength region to material ratcheting in extreme cases. Relevant position of the microstructural changes and nature of the failure mechanisms are characterized. The time alteration of the XRD material parameters measured at or near the surface and at the depth of the maximum equivalent stress correlates, in a different manner, with the statistical parameter of the 10 % bearing life. Both failure modes are illustrated by concrete examples. Contaminated lubricant and boundary lubrication, which represent practically important surface‐induced failures, are discussed in more detail. Gray staining, i.e. shallow pitting, often occurs without distinct indication of global material aging by means of XRD characteristics. Here, scanning electron microscopy observations and electron microprobe analyses point to corrosion fatigue as acting surface failure mechanism. The interaction between material and lubricant under complex loading regimes particularly of mixed friction and corrosion opens further failure research areas in the field of tribology.     

Electrophysical Characteristics of a Posistor Block

The influence of the parameters of posistor elements and the conditions of their heat exchange on the electrical and dynamic characteristics of a posistor block have been investigated. Good agreement between calculation results and experimental data has been established.     

Tc(VII) Sorption by Fibrous Sorbents

It is shown that technetium can be extracted from acidic media by the fibrous complexing sorbent POLIORGS 35, containing hydrazidine groups, and from neutral and nitric-acid solutions with a complex salt composition (with nitrate-ion concentration not exceeding 10 g/liter) by strongly basic anionite POLIORGS AV-17 with quaternary ammonium bases. The effect of the pH of the solutions on the sorption of technetium is studied. It is shown that the sorption depends on the nature and concentration of the salt background of the solutions. The kinetics and mechanism of sorption of technetium by fibrous sorbents and the possibility of their desorption and reuse in sorption–desorption cycles are investigated. It is shown that the fibrous sorbents POLIORGS 35 and POLIORGDS AV-17 are promising for extracting technetium from waters with a high mineral content (up to 20 g/liter).     

Inhibitory Effect of some carbazides on corrosion of aluminium in hydrochloric acid and sodium hydroxide solutions

The dissolution of aluminium in hydrochloric acid and sodium hydroxide solutions in the presence of semicarbazide, thiosemicarbazide and sym.diphenylcarbazide as corrosion inhibitors has been studied using thermometric, weight-loss and polarization methods. The three methods gave consistent results. The higher inhibition efficiency of these compounds in acidic than in alkaline madia may be due to the less negative potential of aluminium in hydrochloric acid solution, favouring adsorption of the additive. The adsorption of these compounds were found to obey Frumkin adsorption isotherm. Cathodic polarization measurements showed that these compounds are cathodic inhibitors and their adsorption in the double layer does not change the mechanism of the hydrogen evolution reaction. The results are analysed in terms of both molecular and cationic adsorption.