Challenges of Diffusion Bonding of Different Classes of Stainless Steels

Solid state diffusion bonding is used to produce monolithic parts exhibiting mechanical properties comparable to those of the bulk material. This requires diffusion of atoms across mating surfaces at high temperatures, accompanied by grain growth. In case of steel, polymorphy helps to limit the grain size, since the microstructure is transformed twice. The diffusion coefficient differs extremely for ferritic and austenitic phases. Alloying elements may shift or suppress phase transformation until the melting range. In this paper, diffusion bonding experiments are reported for austenitic, ferritic, and martensitic stainless steels possessing varying alloying elements and contents. Passivation layers of different compositions are formed, thus affecting the local diffusion coefficient and impeding diffusion across faying surfaces. As a consequence, different bonding temperatures are needed to obtain good bonding results, making it difficult to control the deformation of parts, since strong nonlinearities exist between temperature, bonding time, and bearing pressure. For martensitic stainless steel, it is shown that it is very easy to obtain good bonding results at low deformation, whereas ferritic and austenitic stainless steels require much more extreme bonding parameters.

     

Investigation of charge carrier depletion in freestanding nanowires by a multi-probe scanning tunneling microscope

Profiling of the electrical properties of nanowires (NWs) and NW heterocontacts with high spatial resolution is a challenge for any application and advanced NW device development. For appropriate NW analysis, we have established a four-point prober, which is combined in vacuo with a state-of-the-art vapor-liquid-solid preparation, enabling contamination-free NW characterization with high spatial resolution. With this ultrahigh-vacuum-based multi-tip scanning tunneling microscopy (MT-STM), we obtained the resistance and doping profiles of freestanding NWs, along with surface-sensitive information. Our in-system 4-probe STM approach decreased the detection limit for low dopant concentrations to the depleted case in upright standing NWs, while increasing the spatial resolution and considering radial depletion regions, which may originate from surface changes. Accordingly, the surface potential of oxide-free GaAs NW {112} facets has been estimated to be lower than 20 mV, indicating a NW surface with very low surface state density.

Open image in new window

     

Spray-Coating of Superhydrophobic Coatings for Advanced Applications

Superhydrophobic coatings are widely applicable, e.g., as self-cleaning surfaces or water–oil separation membranes, yet their wider usage is impeded due to costs of fabrication, size, or substrate limitation. Spray-coating is a versatile coating procedures and might offer a good solution for the fabrication of these superhydrophobic coatings, due to the fact that coatings can be fabricated on various materials in a simple, fast, and inexpensive manner. Most procedures rely on hybrid coatings of hydrophobized nanoparticles and a polymeric matrix, which have several drawbacks including the easy loss of nanoparticles and difficult waste handling. Here, the fabrication of the superhydrophobic material, called Fluoropor, for the first time, by spray-coating on various substrates including metals, tissues, concrete, and glass is presented. It is fabricated by spray-coating a mixture of a highly fluorinated monomer blended with porogens followed by photopolymerization. The superhydrophobicity of the material relies on the porous structure on the micro-/nanoscale across the bulk material and does not require any nanoparticles. Excellent self-cleaning ability of these coatings, resistance against thermal and abrasive impact, and their application as oil–water separation membranes are shown. This versatile applicability is highly promising for real-world application as self-cleaning coatings or oil–water separating membranes.     

Using Selective Electron Beam Melting to Enhance the High-Temperature Strength and Creep Resistance of NiAl–28Cr–6Mo In Situ Composites

By increasing the density of interfaces in NiAl–CrMo in situ composites, the mechanical properties can be significantly improved compared to conventionally cast material. The refined microstructure is achieved by manufacturing through electron beam powder bed fusion (PBF-EB). By varying the process parameters, an equiaxed or columnar cell morphology can be obtained, exhibiting a plate-like or an interconnected network of the (Cr,Mo) reinforcement phase which is embedded in a NiAl matrix. The microstructure of the different cell morphologies is investigated in detail using scanning electron microscope, transmission electron microscopy, and atom probe tomography. For both morphologies, the mechanical properties at elevated temperatures are analyzed by compression and creep experiments parallel and perpendicular to the building direction. In comparison to cast NiAl and NiAl–(Cr, Mo), the yield strength of the PBF-EB fabricated specimens is significantly improved at temperatures up to 1,027 °C. While the columnar morphology exhibits the best improved mechanical properties at high temperatures, the equiaxial morphology shows nearly ideal isotropic mechanical behavior, which is a substantial advantage over directionally solidified material.     

Colloidal Quantum Dot Infrared Lasers Featuring Sub-Single-Exciton Threshold and Very High Gain

The use of colloidal quantum dots (CQDs) as a gain medium in infrared laser devices has been underpinned by the need for high pumping intensities, very short gain lifetimes, and low gain coefficients. Here, PbS/PbSSe core/alloyed-shell CQDs are employed as an infrared gain medium that results in highly suppressed Auger recombination with a lifetime of 485 ps, lowering the amplified spontaneous emission (ASE) threshold down to 300 µJ cm⁻², and showing a record high net modal gain coefficient of 2180 cm⁻¹. By doping these engineered core/shell CQDs up to nearly filling the first excited state, a significant reduction of optical gain threshold is demonstrated, measured by transient absorption, to an average-exciton population-per-dot 〈N^th〉_g of 0.45 due to bleaching of the ground state absorption. This in turn have led to a fivefold reduction in ASE threshold at 〈N^th〉_ASE = 0.70 excitons-per-dot, associated with a gain lifetime of 280 ps. Finally, these heterostructured QDs are used to achieve near-infrared lasing at 1670 nm at a pump fluences corresponding to sub-single-exciton-per-dot threshold (〈N^th〉_Las = 0.87). This work brings infrared CQD lasing thresholds on par to their visible counterparts, and paves the way toward solution-processed infrared laser diodes.     

Integrating intelligent job-scheduling into a real-world production-scheduling system

The paper addresses the problem of scheduling production orders (jobs). First, an approach based on simulated annealing and Hopfield nets is described. Since performance was unsatisfactory for real-world applications, we changed the problem representation and tuned the scheduling method, dropping features of the Hopfield net and retaining simulated annealing. Both computing time and solution quality were significantly improved. The scheduling method was then integrated into a software system for short-term production planning and control (electronic leitstand). The paper describes how real-world requirements are met, and how the scheduling method interacts with the leitstand's database and graphical representation of schedules.     

A layered modular polymeric <Emphasis Type="Italic">μ</Emphasis>-valve suitable for lab-on-foil: design,fabrication, and characterization

Cost-effective fabrication of microfluidic networks require that all components have to be manufactured with up-scalable processes such as reel-to-reel fabrication of foil-based devices. A microvalve design must take into account functional requirements together with manufacturing feasibilities. Here we present the development of a modular polymeric laser structured microvalve. The complete valve structure is designed to be used in a bendable lab-in-foil system. The modular microvalve design consists of three layers: an actuator layer, an interfacing membrane, and a passive microchannel layer to be separately fabricated and then stacked. Different actuator layer concepts are compared out of which a thermal actuation scheme generating sufficient stroke using phase changing paraffin is chosen. The passive layer is designed with a shallow and sufficiently smooth spherical cavity that acts as the valve seat from which paraffin material can reliably retract during solidification. The shape and dimensions of the shallow cavity are derived from the natural membrane deflection and from the channel cross section. It is not essential that all the paraffin within the actuator cavity to be molten for valve closure allowing a high degree of assembly tolerance and inherent sealing of actuator cavity. All the module layers in the current prototype are structured using 3D laser fabrication processes but mass-fabrication methods like reel-to-reel hot-embossing are foreseen as well. A prototype microvalve stack was assembled with a thickness of 1.1 mm which could be further reduced to meet the requirements of extremely flexible lab-on-foil systems. The closed valve is tested up to a pressure of 3 kPa without any measurable leakage. The dynamics of valve closure is evaluated by a new optical characterization method based on image processing of color micrograph sequences taken from the transparent valve.