Effect of reinforcement size on the scratch resistance and crystallinity of HVOF sprayed nylon-11/ceramic composite coatings

The high-velocity oxyfuel (HVOF) combustion spraying of dry ball-milled nylon-11/ceramic composite powders is an effective, economical, and environmentally sound method for producing semicrystalline micron and nanoscale reinforced polymer coatings. Composite coatings reinforced with multiple scales of ceramic particulate material are expected to exhibit improved load transfer between the reinforcing phase and the matrix due to interactions between large and small ceramic particles. An important step in developing multiscale composite coatings and load transfer theory is determining the effect of reinforcement size on the distribution of the reinforcement and the properties of the composite coating. Composite feedstock powders were produced by dry ball-milling nylon-11 together with 7, 20, and 40 nm fumed silica particles, 50 and 150 nm fumed alumina particles, and 350 nm, 1, 2, 5, 10, 20, 25, and 50 μm white calcined alumina at 10 vol.% overall ceramic phase loadings. The effectiveness of the ball-milling process as a function of reinforcement size was qualitatively evaluated by scanning electron microscopy+energy dispersive x-ray spectroscopy (SEM+EDS) microanalysis and by characterizing the behavior of the powder during HVOF spraying. The microstructures of the sprayed coatings were characterized by optical microscopy, SEM, EDS, and x-ray diffraction (XRD). The reinforcement particles were found to be concentrated at the splat boundaries in the coatings, forming a series of interconnected lamellar sheets with good three-dimensional distribution. The scratch resistance of the coatings improved consistently and logarithmically as a function of decreasing reinforcement size and compared with those of HVOF sprayed pure nylon-11. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

CFD simulation of gas-liquid contacting in tubular reactors

Gas-liquid contacting in tubular reactors was simulated using an Eulerian-Eulerian CFD approach in which accurate interphase momentum closure relations are incorporated, bubble-induced turbulence is accounted for, and population balance equations are used to describe bubble breakage and coalescence. The ability of two breakup kernels (Luo, H., Svendsen, H.F., 1996. Theoretical model for drop and bubble breakup in turbulent dispersions. A.I.Ch.E. Journal 42, 1225-1233; Lehr, F., Millies, M., Mewes, D., 2002. Bubble size distributions and flow fields in bubble columns. A.I.Ch.E. Journal 48, 2426-2443) and three coalescence kernels (Prince, M.J., Blanch, H.W., 1990. Bubble coalescence and breakup in air sparged bubble columns. A.I.Ch.E. Journal 36, 1485-1499; Luo, H., 1993. Coalescence, breakup and liquid recirculation in bubble column reactors. Ph.D. Thesis, Norwegian University of Science and Technology, Trondheim; Lehr, F., Millies, M., Mewes, D., 2002. Bubble size distributions and flow fields in bubble columns. A.I.Ch.E. Journal 48, 2426-2443) to accurately predict several flow parameters in pipe flow was tested.Good agreement between simulation and experimental results (radial profiles of gas holdup, turbulence intensity, and local Sauter bubble diameter) was achieved without the use of empirically derived relationships (such as Drift flux) by adjusting a single parameter which accounts for the deviation in the coalescence behaviour of tap water from that of pure water. The approach adopted in this investigation may thus be applicable to more complex hydrodynamic situations such as those encountered in mechanically agitated tanks and the need for extensive experimental testing may be replaced by single measurement of the effect interfacial properties have on coalescence rates.     

Development of antimicrobial polypropylene sutures by graft copolymerization. II. Evaluation of physical properties,drug release,and antimicrobial activity

Polypropylene (PP) sutures are prepared by the simultaneous radiation grafting of 1‐vinylimidazole (VIm) onto PP monofilament sutures. The tenacity slightly decreases whereas the elongation increases with the increase in the degree of grafting. Thermogravimetric analysis shows that the stability of the sutures is enhanced by the grafting process. The grafted sutures have reasonably good water uptake. They are subsequently immobilized with an antimicrobial drug, ciprofloxacin. The modified suture releases the drug over a period of 4–5 days. The antimicrobial activity of the modified suture is determined against Esherichia coli by the zone of inhibition technique. A clear zone of inhibition is observed around the drug‐containing suture. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3534–3538, 2007     

Frictional Pressure Drop of Air Non‐Newtonian Liquid Flow through Helical Coils in Horizontal Orientation

Investigations have been carried out to evaluate the two‐phase frictional pressure drop for air non‐Newtonian liquid flow through helical coils in horizontal orientation. The experiments performed using 36 different helical coils and 4 different concentrations of sodium salt of carboxymethyl—cellulose (SCMC) as non‐Newtonian liquids. The effects of air and liquid flow rate, coil diameter, helix angle and liquid properties‐ on two‐phase frictional pressure drop have been discussed. An attempt has been made to fit the experimental two‐phase frictional pressure drop data by the Lockhart and Martinelli, Chem. Eng. Prog. 45 , 39–48 (1949) correlation and the modified Lockhart‐Martinelli correlation as presented by different authors. In another approach, friction factor method was adopted to correlate the experimental data by dimensional analysis. The correlation developed predicts the two‐phase frictional pressure drop with acceptable statistical accuracy.     

Application of lipase immobilized on nylon‐6 for the synthesis of butyl acetate by transesterification reaction in n‐heptane

A purified alkaline thermotolerant bacterial lipase from Bacillus coagulans BTS‐3 was immobilized on nylon‐6 matrix activated by glutaraldehyde. The matrix showed ～ 70% binding efficiency for lipase. The bound lipase was used to perform transesterification in n‐heptane. The reaction studied was conversion of vinyl acetate and butanol to butyl acetate and vinyl alcohol. Synthesis of butyl acetate was used as a parameter to study the transesterification reaction. The immobilized enzyme achieved ～ 75% conversion of vinyl acetate and butanol (100 mmol/L each) into butyl acetate in n‐heptane at 55°C in 12 h. When alkane of C‐chain lower or higher than n‐heptane was used as an organic solvent, the conversion of vinyl acetate and butanol to butyl acetate decreased. During the repetitive transesterification under optimal conditions, the nylon bound lipase produced 77.6 mmol/L of butyl acetate after third cycle of reuse. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Compositional trend analysis on poly(phenylene ether) based thermoplastic elastomers

Detailed statistical trend analysis of thermoplastic elastomers based on poly (phenylene ether) (PPE), polystyrene (PS), ethylene vinyl acetate (EVA) and styrene‐ethylene‐butylene‐styrene (SEBS) was done through Design Expert software by Stat‐Ease. D optimal crossed design was followed to capture the interaction with the parameters. Effect of blend ratio, vinyl acetate (VA) content of EVA, molecular weight (MW) of SEBS and intrinsic viscosity (IV) of PPE on the blend performance (response) was studied in detail. Design of Experiment (DOE) analysis showed the “optimized formulation” of the blend. Increase in PPE‐polystyrene (PS) content increased tensile strength and modulus of the blend, followed by a decrease in strain at break. However, EVA had a reverse effect on tensile strength and modulus. Strain at break increased significantly with increasing SEBS content in the blend. Graphical and numerical optimization showed that superior mechanical properties (tensile strength, strain at break and modulus) could be achieved at VA content ～ 50% at a particular loading of EVA. Low MW SEBS was found to be more compatible with the other components of the blend. Mechanical properties of the quaternary blend were marginally affected with change in IV of PPE in the range of 0.33 to 0.46. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Hydrogen Yield from Low Temperature Steam Reforming of Ethanol

Low temperature steam reforming of ethanol in the temperature range of 200–360°C was studied to maximize the production of H₂. The optimum reaction conditions in presence of a suitable catalyst can produce mainly the desired products H₂ and CO₂. Cu/Al₂O₃ catalysts with six different concentrations ranging from 0 to 10 wt.% Mn, were prepared, characterized and studied for the ethanol-steam reforming reaction. Maximum ethanol conversion of 60.7% and hydrogen yield of 3.74 (mol H₂ / mol ethanol converted) were observed at 360°C for catalyst with 2.5 wt.% Mn loading.     

Comparative B‐mode and Doppler renal ultrasonography with histopathological findings in dogs positive for canine visceral leishmaniasis

Morphological parameters and renal flow were assessed and measured in six clinically healthy dogs with negative serological and parasitological examinations for canine visceral leishmaniasis (CVL) and six dogs with CVL‐positive serological and parasitological tests and asymptomatic condition of the disease. Kidney length and diameter were measured and compared with the aorta/kidney ratio. Alterations in flow were measured using the flow velocity (cm/s) and resistance index (RI). Renal function was assessed by serum biochemical examination (urea, creatine, total proteins, albumin, and globulin) and urinalysis. CVL‐positive animals presented heterogeneous kidney echotexture, reduced vascular flow, hypoperfusion, lesser visualization of the arcuate arteries, high RI values (1.06 ± 0.28 for the right kidney and 1.10 ± 0.30 for the left kidney), reduced diastolic flow, and high systolic peak. They also presented positive creatine/RI correlation and between the renal artery vascular flow and kidney diameter. Histopathological analysis of CVL‐positive animals was compatible and confirmed hemodynamic changes observed by Doppler ultrasound. The findings in the present study showed that Doppler ultrasonography is a valid method to assess and detect alterations in flow in renal pathological processes with kidney vascular damage, as in the case of leishmaniasis, and can help in the diagnosis of animals with this infection. Microsc. Res. Tech. 79:637–645, 2016. © 2016 Wiley Periodicals, Inc.     

Load performance analysis of three‐pad fixing pad aerodynamic journal bearings with parabolic grooves

Three‐pad fixing pad aerodynamic journal bearings (TPFPAJBs) have been widely used in precision instruments due to their low friction, high stability and non‐pollution. In order to improve the load performance of TPFPAJBs, parabolic grooves are opened in the bearing pad surfaces. By opening parabolic grooves in various bearing pad surfaces, the effects of the orientation angle, distance, width and depth of the grooves on the load performance of micro‐grooved TPFPAJBs can be investigated. The numerical results show that the location of the micro‐grooved bearing pads can greatly affect the load performance of micro‐grooved TPFPAJBs. When the given bearing pad surface is grooved, the effects of the bearing number and width‐to‐diameter ratio on the load performance of micro‐grooved TPFPAJBs can be studied. The bearing number and width‐to‐diameter ratio are observed to have significant influences on the load performance of micro‐grooved TPFPAJBs. Copyright © 2015 John Wiley & Sons, Ltd.     

PREDICTION OF MINIMUM SPOUTING VELOCITY IN TWO-DIMENSIONAL FLAT BOTTOM SPOUTED BEDS

Spouted beds have been used in industry for operations such as drying, catalytic reactions, and granulation. Conventional cylindrical spouted beds suffer from the disadvantage of scaleup. Two-dimensional beds have been proposed by other authors as a solution for this problem. Minimum spouting velocity has been studied for such two-dimensional beds. A force balance model has been developed to predict the minimum spouting velocity and the maximum pressure drop. Effect of porosity on minimum spouting velocity and maximum pressure drop has been studied using the model. The predictions are in good agreement with the experiments as well as with the experimental results of other investigators.