Effect of mean stress (stress ratio) and aging on fatigue-crack growth in a metastable beta titanium alloy, Ti-10V-2Fe-3Al

The effect of mean stress, or the stress ratio (R), on the fatigue-crack growth (FCG) behavior of α-aged and ω-aged microstructures of the beta titanium alloy Ti-10V-2Fe-3Al was investigated. While the mean stress had a negligible effect on the FCG behavior of the α-aged microstructure, a strong effect was observed in the ω-aged microstructure. In particular, the values of the threshold stress-intensity range (ΔK _th ) exhibited a strong dependence on R in the ω-aged microstructure, while this dependence was weak in the α-aged microstructure. These effects seem to arise primarily from fracture-surface roughness-induced crack closure. The crack closure levels for the α-aged microstructure were found to be very low compared to those for the ω-aged microstructure. Transmission electron microscopy and scanning electron microscopy studies of microstructures and fracture surfaces were performed to gain insight into the deformation characteristics and crack propagation mechanisms, respectively, in these microstructures. The microstructure-induced differences in FCG behavior are rationalized in terms of the effect of aging on slip and crack closure.     

Metallurgical Failure Analysis of Cracked Forward Cylinder Head of Advanced Linear Actuator for Aircraft

Precipitation-hardened stainless steel of 15-5PH grade was used for the fabrication of forward cylinder used in advanced linear actuator of aircraft. The component had undergone a series of qualification tests. During one of the accelerated fatigue tests, an external leak was observed after experiencing more than 1,50,000 cycles of fluctuating stress. Subsequent to disassembly, the leak was found to be because of the hair line cracks in the forward cylinder. The cracked component was subjected to a detailed metallurgical investigation to understand the cause of failure. The failure analysis revealed that the fracture initiated at the hard chrome layer and propagated under cyclic loading. This premature failure of the component was attributed to the surface roughness and the presence of the hard chrome layer at the corner contour of the component. This article brings out the details of the investigation carried out and the results achieved.     

The formation of diffusion coatings on some low-alloy steels and their high temperature oxidation behaviour: Part 1 diffusion coatings

The thermal stability of aluminised coatings on Fe-alloys containing Ni, Si and Cr and of chromised coatings on Fe-alloys containing Ni and Si has been studied. The results indicate that thermal stability is affected mainly by phase equilibria and diffusion paths have been plotted on the appropriate ternary diagrams.     

Leakage power analysis and reduction during behavioral synthesis

This paper presents a high-level leakage power analysis and reduction algorithm. The algorithm uses device-level models for leakage to precharacterize a given register-transfer level module library. This is used to estimate the power consumption of a circuit due to leakage. The algorithm can also identify and extract the frequently idle modules in the datapath, which may be targeted for low-leakage optimization. Leakage optimization is based on the use of dual threshold voltage (V/sub T/) technology. The algorithm prioritizes modules giving a high-level synthesis system an indication of where most gains for leakage reduction may be found. We tested our algorithm using a number of benchmarks from various sources. We ran a series of experiments by integrating our algorithm into a low-power high-level synthesis system. In addition to reducing the power consumption due to switching activity, our algorithm provides the high-level synthesis system with the ability to detect and reduce leakage power consumption, hence, further reducing total power consumption. This is shown over a number of technology generations. The trend in these generations indicates that leakage becomes the dominant component of power at smaller feature size and lower supply voltages. Results show that using a dual-V/sub T/ library during high-level synthesis can reduce leakage power by an average of 58% for the different technology generations. Total power can be reduced by an average of 15.0%-45.0% for 0.18-0.07 /spl mu/m technologies, respectively. The contribution of leakage power to overall power consumption ranges from 22.6% to 56.2%. Our approach reduced these values to 11.7%-26.9%.     

The dispersion mechanism of TiB2 ceramic phase in molten aluminium and its alloys

Titanium diboride (TiB₂) ceramic particulates are dispersed in molten aluminium and its alloys for grain refining and for making cast metal–matrix composites. For producing cast MMC, the dispersion of the ceramic phase via in-situ aluminothermic reduction of K₂TiF₆ and KBF₄ flux mixture with molten aluminium and, via the addition of exogenously formed TiB₂ with the fluoride flux has been studied at 900°C. In this article, the aspects of interfacial energy that govern the dispersion and agglomeration of TiB₂ particulates are examined. The Gibbs-adsorption interface equation is particularly employed to define and to quantify the change in the surface energy as a function of the alloying element concentration and, consequently the effect of interfacial energy on the nucleation rate of TiB₂ formed via metallothermic reduction reaction and the size of the ceramic phase is also explained.     

Thermodynamically Stable SiwCxNyOz Polymer-Like, Amorphous Ceramics Made from Organic Precursors

This communication reports new results on the enthalpy of formation of pseudo-amorphous ceramic compounds constituted from silicon, carbon, oxygen, and nitrogen (SiCNO), made from the polymer route. Again, like the SiCO materials, although with one exception, the enthalpy of formation from crystalline components (SiO₂ cristobalite, β-Si₃N₄, SiC, and excess C) is negative. Some of the alloyed oxygen–nitrogen compositions yield enthalpies that are much more negative (∼100 kJ/g·atom) in comparison with compositions that contain mainly oxygen or nitrogen (∼20 kJ/g·atom). The exception, having a N/O ratio near 2, has a positive value for the enthalpy. This may reflect the presence of nanoclusters of stoichiometric Si₂N₂O instead of the pseudo-amorphous nanodomain structure seen for the other samples.     

Analysis of grid connected induction generators driven byhydro/wind turbines under realistic system constraints

Results of an investigation dealing with the behaviour of grid-connected induction generators (GCIGs) driven by typical prime movers such as mini-hydro/wind turbines are presented. Certain practical operational problems of such systems are identified. Analytical techniques are developed to study the behavior of such systems. The system consists of the induction generator (IG) feeding a 11 kV grid through a step-up transformer and a transmission line. Terminal capacitors to compensate for the lagging VAr are included in the study. Computer simulation was carried out to predict the system performance at the given input power from the turbine. Effects of variations in grid voltage, frequency, input power, and terminal capacitance on the machine and system performance are studied. An analysis of self-excitation conditions on disconnection of supply was carried out. The behavior of a 220 kW hydel system and 55/11 kW and 22 kW wind driven system corresponding to actual field conditions is discussed     

Potential of fly ash to suppress the susceptible behavior of lime-treated gypseous soil

The use of lime and fly ash to improve the properties of certain types of soil is well established. However, the potential of fly ash to control the adverse effects of lime-treated gypseous/sulphatic soil has not been well investigated. In the present work, an attempt is made to quantify the fly ash content used to suppress the susceptible behavior of lime-treated gypseous soil. Series of one-dimensional swell and compressibility analyses are performed on various combinations of expansive soil with a predominance of montmorillonite mineral containing lime, gypsum (0–6%), and fly ash (0–30%). It is observed that the volume change behavior of the lime-treated gypseous soil is not controlled completely by addition of fly ash. However, the maximum improvement in the volume change behavior of the lime-treated gypseous soil is observed with a 20% fly ash content, and hence, can be taken as the Optimum Fly ash Content (OFC). Micro-analyses revealed that the relative dominance of the change in gradation and the formation of cementitious compounds of different compositions and ettringite crystals are the key factors in controlling the volume change behavior of lime-treated gypseous soil with fly ash. However, several factors, such as the types of minerals present in the soil, the types of fly ash and lime, and other physico-chemical environmental conditions (temperature, method of curing, and so on), are seen in the present study to affect the value of the obtained OFC.