Bio‐hybrid nanocomposite coatings from sonicated chitosan and nanoclay

Nanocomposite films and coatings with improved properties were produced from ultrasonic dispersed chitosan and hydrophilic bentonite nanoclay. Bio‐hybrid coatings were applied onto argon–plasma‐activated LDPE coated paper. The intercalation of chitosan in the silicate layers was confirmed by the decrease of diffraction angles as the chitosan/nanoclay ratio increased. Nanocomposite films and multilayer coatings had improved barrier properties against oxygen, water vapor, grease, and UV‐light transmission. Oxygen transmission was significantly reduced under all humidity conditions. In dry conditions, over 99% reduction and at 80% relative humidity almost 75% reduction in oxygen transmission rates was obtained. Hydrophilic chitosan was lacking the capability of preventing water vapor transmission, thus total barrier effect of nanoclay containing films was not more than 15% as compared with pure chitosan. Because to very thin coatings (≤1 μm), nanoclay containing chitosan did not have antimicrobial activity against test strains. All coating raw materials were “generally recognized as safe” (GRAS) and the calculated total migration was in all cases ≤6 mg/dm², thus the coatings met the requirements set by the packaging legislation. Processing of the developed bio‐hybrid nanocomposite coated materials was safe as the amounts of released particles under rubbing conditions were comparable with the particle concentrations in a normal office environment. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Salmonella risk in imported fresh beef, beef preparations, and beef products

Additional guarantees (AGs) for Salmonella in imported defined animal-derived foods were agreed on for Finland when it was admitted to the European Community. The aim of this project was to evaluate the impact of these AGs on the prevalence of Salmonella in the Finnish beef supply and the adequacy of their scope. According to the quantitative Bayesian model, the efficacy of AGs was mainly dependent on the proportions of different beef categories imported and the true prevalence in the countries of origin. According to the model, AGs were able to reach their target in the referred year 1999 and kept the true Salmonella prevalence of beef imports below 1% with quantified uncertainty. The extension of AGs to all imported fresh beef would have reduced the Salmonella prevalence of beef imports from three- to fourfold, whereas expanding the implementation of AGs to all imports of fresh beef, beef preparations, and beef products would have resulted in a sixfold decrease. If current AGs targeting fresh beef intended to be sold as fresh or to be processed by the Finnish industry with processes not achieving 70 degrees C were not implemented, the 95% credible interval of Salmonella prevalence in the Finnish beef supply would be 0.2 to 1.3% (mean, 0.6%) instead of 0.1 to 1.2% (mean, 0.5%). However, if the prevalence in the exporting countries were to rise or the main import countries and/or magnitudes were to change, AGs would be of greater importance.     

Electrical design parameters of all-dielectric-self-supportingfiber optic cable

A lumped circuit model for calculating voltages and currents on all-dielectric self-supporting (ADSS) fiber optic cable near high voltage transmission lines has been developed. The model has been used to show that contamination levels, tower attachment points, relative ADSS and conductor sag and electrical phasing of the conductors are important parameters and must be considered in calculations, especially when determining the possibility of dry band arcs which could lead to cable damage     

Sealing procedures for thick thermal barrier coatings

Zirconia-based 8Y₂O₃-ZrO₂ and 22MgO-ZrO₂ thick thermal barrier coatings (TTBC, 1000 μm), were studied with different sealing methods for diesel engine applications. The aim of the sealing procedure was to improve hot corrosion resistance and mechanical properties of porous TBC coatings. The surface of TTBCs was sealed with three different methods: (1) impregnation with phosphate-based sealant, (2) surface melting by laser glazing, and (3) spraying of dense top coating with a detonation gun. The thicknesses of the densified top layers were 50–400 μm, depending on the sealing procedure. X-ray diffraction (XRD) analysis showed some minor phase changes and reaction products caused by phosphate-based sealing treatment and some crystal orientation changes and phase changes in laser-glazed coatings. The porosity of the outer layer of the sealed coating decreased in all cases, which led to increased microhardness values. The hot corrosion resistance of TTBCs against 60Na₂SO₄-40V₂O₅ deposit was determined in isothermal exposure at 650 °C for 200 h. Corrosion products and phase changes were studied with XRD after the test. A short-term engine test was performed for the reference coatings (8Y₂O₃-ZrO₂ and 22MgO-ZrO₂) and for the phosphate-sealed coatings. Engine tests, duration of 3 h, were performed at the maximum load of the engine and were intended to evaluate the thermal cycling resistance of the sealed coatings. All of the coatings passed the engine test, but some vertical cracks were detected in the phosphate-sealed coatings.     

Corrosion behavior of HVOF-sprayed and Nd-YAG laser-remelted high-chromium,nickel-chromium coatings

Thermal spray processes are widely used to deposit high-chromium, nickel-chromium coatings to improve high temperature oxidation and corrosion behavior. However, despite the efforts made to improve the present spraying techniques, such as high-velocity oxyfuel (HVOF) and plasma spraying, these coatings may still exhibit certain defects, such as unmelted particles, oxide layers at splat boundaries, porosity, and cracks, which are detrimental to corrosion performance in severe operating conditions. Because of the process temperature, only mechanical bonding is obtained between the coating and substrate. Laser remelting of the sprayed coatings was studied in order to overcome the drawbacks of sprayed structures and to markedly improve the coating properties. The coating material was high-chromium, nickel-chromium alloy, which contains small amounts of molybdenum and boron (53.3% Cr, 42.5% Ni, 2.5% Mo, 0.5% B). The coatings were prepared by HVOF spraying onto mild steel substrates. A high-power, fiber-coupled, continuous-wave Nd:YAG laser equipped with large beam optics was used to remelt the HVOF-sprayed coating using different levels of scanning speed and beam width (10 or 20 mm). Coating that was remelted with the highest traverse speed suffered from cracking because of the rapid solidification inherent to laser processing. However, after the appropriate laser parameters were chosen, nonporous, crack-free coatings with minimal dilution between coating and substrate were produced. Laser remelting resulted in the formation of a dense oxide layer on top of the coatings and full homogenization of the sprayed structure. The coatings as sprayed and after laser remelting were characterized by optical and electron microscopy (OM, SEM, respectively). Dilution between coating and substrate was studied with energy dispersive spectrometry (EDS). The properties of the laser-remelted coatings were directly compared with properties of as-sprayed HVOF coatings.     

Laser-assisted spraying and laser treatment of thermally sprayed coatings

In the present study, surface engineering research related to thermally sprayed wear and corrosion resistant coatings modified by in-situ and post-treatment by novel high power lasers (Nd:YAG and diode lasers) has been carried out. The main aim of the study was to create experimental based information and knowledge on simultaneous remelting of thermally sprayed (plasma, HVOF, flame) single layers for production of metallurgically bonded, dense corrosion and wear resistant coatings on surfaces of steels. The main focus of research was to estimate the needed processing parameters, which enable simultaneous laser-assisted thermal spraying. The microstructures and hardness-profiles for the coatings prepared by laser-assisted thermal spraying are also introduced.     

Synthesis,characterization and crosslinking of functional star‐shaped poly(ε‐caprolactone)

Star‐shaped low molecular weight poly(ε‐caprolactone)s (PCLs) were synthesized and functionalized with crosslinkable terminal groups for subsequent crosslinking. The ε‐caprolactone (CL) prepolymers were polymerized by ring‐opening in the presence of polyglycerine (PGL) as an initiator (1, 3 and 5 mol%) and Sn(II)2‐ethylhexanoate as a catalyst. Characterization of the prepolymer by ¹³C/¹H nuclear magnetic resonance (NMR) spectroscopy, size exclusion chromatography (SEC), differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR) revealed a six‐armed star‐shaped structure for the prepolymer with the molecular weight controlled by the ratio of PGL and CL. Functionalization of the hydroxyl‐terminated prepolymer was carried out with maleic or itaconic anhydride. In both cases, the characterization of the functionalized prepolymer showed that the hydroxyl groups were completely substituted. The functionalized PCLs were successfully crosslinked through the reaction of double bonds. The crosslinking was induced either thermally with organic peroxide or photochemically with a photosensitive initiator. Characterization of the crosslinked PCLs by Soxhlet extraction, DSC and FTIR showed that the itaconic double bond was much more reactive in thermal crosslinking than the maleic double bond. Thus, the crosslinked prepolymers that were functionalized with itaconic double bonds achieved a gel content of about 90%. A gel content of 100% was achieved with several compositions where crosslinking agents were employed. © 2002 Society of Chemical Industry     

Influence of crystallography on aspects of solid-solid nucleation theory

Expressions for the major variables in the general rate equation for solid-solid nucleation were developed on the basis of various models of the critical nucleus shape during homogeneous and heterogeneous nucleation. These models are based upon spheres, but in some a facet was incorporated at one boundary orientation to represent the presence of a partially or fully coherent structure. Gibbs’ relationship for the critical radius is applicable to all of the models. The other variables in the nucleation rate equation are affected by the model and by faceting. Reduction of AG* by faceting is concluded to be the primary cause for the presence of reproducible lattice orientation relationships and for the existence of transition phases during precipitation from solid solutions.     

Asymmetrical mechanical behavior of a precipitation hardened beta titanium alloy

Precipitation hardened single crystals of a beta (bcc) Ti-40 at. pct V + 1.0 at. pct Si alloy have been deformed in compression at 77 K and 298 K. The dependence of the yield stress upon aging time at 843 K for solution treated crystals shows two maxima which are caused by silicide precipitates. The orientation dependence of the yield stress and of the active macroscopic slip plane have been determined as a function of aging time. The solution treated as well as aged crystals exhibit an asymmetry of both the yield stress and the plane of slip, the degree of asymmetry being larger at 77 K than at 298 K. The asymmetry of slip and yielding is not affected by the presence of precipitation hardening. The results indicate that the effect of the dislocation core structure on dislocation motion is independent of the presence of precipitates.

     

Supporting visually impaired children with software agents in a multimodal learning environment

Visually impaired children have a great disadvantage in the modern society since their ability to use modern computer technology is limited due to inappropriate user interfaces. The aim of the work presented in this paper was to develop a multimodal software architecture and applications to support learning of visually impaired children. The software architecture is based on software agents, and has specific support for visual, auditory and haptic interaction. It has been used successfully with different groups of 7-8 year-old and 12 year-old visually impaired children. In this paper we discuss the enabling software technology and interaction techniques aimed to realize our goal and our experiences in the actual use of the system.