Flexible diamond-like carbon films on rubber: Friction and the effect of viscoelastic deformation of rubber substrates

This paper focuses on the frictional behavior of flexible diamond-like carbon (DLC) film-coated hydrogenated nitrile butadiene rubber. By making use of the substantial thermal mismatch between DLC film and rubber substrate, a dense network of cracks forms in the DLC films and contributes to flexibility. The influence of the size of DLC film microsegments on the frictional performance is studied. The effect of viscoelasticity of the rubber substrate on the frictional behavior of the DLC film-coated system is scrutinized by tribo-tests and theoretical analysis. The importance of adhesive and hysteresis contributions to friction is revealed, and an overarching model is presented.     

Stress redistributions in adhesively bonded double-lap joints, with elastic–perfectly plastic adhesive behavior, subjected to axial lap-shear cyclic loading

A shear-lag model is developed in order to evaluate stress redistributions in double-lap joints under axial (tensile) lap-shear cyclic loading. The adherend materials exhibit linear elastic behavior, whereas the material of the adhesive layer satisfies the elastic–perfectly plastic shear stress–strain constitutive relation. The reference state (from which the stresses are redistributed) is based on the standard elastic–perfectly plastic shear-lag analysis for double-lap joints. The main conclusion of the current analysis is that, during unloading, shear stresses of opposite sign may develop in the plastic zones of the adhesive layer, at the ends of the overlap, without reversing the direction of the applied load. A simple model for evaluating the variation of the maximum peel stress in the adhesive layer, based on the variation of the peak shear stress, demonstrates that the sign of peel stresses may alternate, as well. Under cyclic (fatigue) loading, the range of the peak stresses in the adhesive layer is the basic parameter for the evaluation of the variation of the energy release rate and the associated crack growth rate in the overlap. In this framework, the current simplified analysis may provide a reference model for comparisons with experimental data or with results which are based on more complex numerical models. The current model can be readily extended to cover the cases of development of plastic zones in the adhesive layer with shear stresses and plastic strains of opposite sign (during unloading or during load direction change).     

Application of activated charcoal in the downstream processing of bacterial olefinic poly(3-hydroxyalkanoates)

Medium chain length poly(hydroxyalkanoates) (mcl-PHAs) are bacterial thermoplastic elastomers with a large potential in medical applications. The present study provides a novel process to isolate and purify poly([R]-3-hydroxy-omega-undecenoate-co-3-hydroxy-omega-nonenoate-co-3-hydroxy-omega-heptenoate) (PHUE) and poly([R]-3-hydroxy-omega-undecenoate-co-3-hydroxy-omega-nonenoate-co-3-hydroxyoctanoate-co-3-hydroxy-omega-heptenoate-co-3-hydroxyhexanoate) (PHOUE) from Pseudomonas putida species. Three different types of activated charcoal were compared with regard to their capability to selectively remove impurities. The product 'Charcoal activated, powder, pure' from Merck was found to be most suitable. Using ethyl acetate as solvent, the polyesters were extracted from freeze-dried biomass at room temperature and simultaneously purified by addition of activated charcoal at the beginning of the extraction. The period of extraction was one hour and the ratio solvent to biomass was 15:1 (vol/wt). After extraction, the solids were separated by pressure filtration through a metallic lace tissue. The filtrate was again passed through the previously accumulated filter cake, followed by a second filtration through a 0.45 microm membrane to remove finest coal particles. The resulting filtrate was concentrated, thus yielding polyesters whose quality and yield depended on the quantity of activated charcoal applied. For highly pure PHUE and PHOUE with low endotoxin levels, the optimum ratio of activated charcoal to solvent for extraction (V/V) was found to be 0.5 for PHUE and 0.25 for PHOUE. The yields with regard to the raw polymers amounted to 55 wt% for PHUE and 75 wt% for PHOUE, which are acceptable for polymers that can be used for medical applications.     

Coating the inner walls of metal tubes with carbon films by physical vapor deposition at low temperature

Tubes are often required to exhibit better performance in corrosion and wear behavior than the material the tube is made of can offer. The situation can be improved when the tube is coated with a protective film. This can be achieved by sputter coating with an ion beam. A sputter target is located inside the tube. Energetic ions are accelerated into the tube and impinge onto the target. Thus, material is sputtered from the target onto the inner walls of the tube. Two apparatus for coating tubes of different lengths and diameters are described. Aluminum and stainless steel tubes were coated with amorphous carbon films. Results on adhesion, corrosion performance in aqueous media and thickness uniformity are shown.     

Nanofabrication with Pulsed Lasers

An overview of pulsed laser-assisted methods for nanofabrication, which are currently developed in our Institute (LP3), is presented. The methods compass a variety of possibilities for material nanostructuring offered by laser–matter interactions and imply either the nanostructuring of the laser-illuminated surface itself, as in cases of direct laser ablation or laser plasma-assisted treatment of semiconductors to form light-absorbing and light-emitting nano-architectures, as well as periodic nanoarrays, or laser-assisted production of nanoclusters and their controlled growth in gaseous or liquid medium to form nanostructured films or colloidal nanoparticles. Nanomaterials synthesized by laser-assisted methods have a variety of unique properties, not reproducible by any other route, and are of importance for photovoltaics, optoelectronics, biological sensing, imaging and therapeutics.     

Systematics of salt precipitation in complexes of polyethylene oxide and alkali metal iodides

Conductivity measurements in PEO₃₀MI polymer electrolytes with M=Li, Na, K, Rb, or Cs over the temperature range from about 65 to 200 °C show an increasing tendency for salt precipitation with increasing cation size. The salt precipitation in these complexes upon heating is revealed by the decrease of the dc conductivity starting at a critical temperature T_c. Whereas LiI and NaI complexes do not show precipitation effects, T_c monotonically decreases from about 140 to 65 °C when changing the salt component from KI via RbI to CsI. For the PEO-RbI system, precipitation is further investigated by nuclear magnetic resonance (NMR) and tracer diffusion experiments. NMR analysis unambiguously demonstrates the onset of RbI salt precipitation and the increase of the precipitate fraction with increasing temperature. In diffusion experiments on PEO₃₀RbI with the radiotracers and , the precipitation effect is manifested by anomalous features in the penetration profiles, however, without noticeable changes in their depth range. Combining the resulting tracer diffusion coefficients with the dc conductivity data enables us to assess crucial parameters characterizing ionic transport in PEO₃₀RbI.     

Target Costing für Werkstoffe – Potenziale und Methodik

Target Costing for Materials – Potentialities and Methodology Target Costing is a standard instrument of cost management in business administration, but hardly mentioned in the economic oriented literature on material sciences. Nevertheless there are high potentialities for developers, producers, or users of materials regarding the improvement of efficiency. Therefore, this article will present these potentialities of a material oriented Target Costing. Besides, the general methodology of Target Costing will be modified to meet the specifics of materials from the perspectives of users of materials on the one hand and developers respectively producers of materials on the other.