Pinch Roller Failure Analysis and Resulting Enhancement of Rebar Mechanical Properties

Reinforcing bars, popularly termed “rebars,” are used to impart tensile strength to concrete structures. Concrete has high resistance to weathering and fire and high compressive strength but almost no tensile strength, hence rebars are used to provide the latter to concrete. Property consistency along the length of rebars is an important prerequisite. When the finished product is subjected to thermomechanical treatment (TMT), proper control of rolling and water box parameters and efficient pinch rolling are needed to achieve acceptable properties. Variation of yield strength (YS) along TMT bars from the front to back end has been observed within the same heat treatment. In the presented investigation, it was observed that pinch rolling ineffectiveness is the main reason for the poor mechanical properties at the back end. The pinch roller was unable to support the back end of the TMT bars properly to maintain the speed and tension of the bars, resulting in nonuniform cooling of the back end through the water box and subsequent mechanical property failure. Due to the substandard material of the pinch roller, it was unable to hold the back end of the bar properly. Based on analysis of the roller it was concluded that it failed due to improper microstructure, resulting in inadequate hardness and toughness for the stringent operating conditions. AISI H13 is a better material to use in such high-service-temperature conditions. Moreover, proper heat treatment is needed to achieve adequate hardness and microstructure properties. After proper heat treatment of pinch rollers, their service life was increased twofold, minimizing the YS variation along the rebars.     

An intelligent EGWO-SCA-CS algorithm for PSS parameter tuning under system uncertainties

This paper proposes a novel hybrid technique called enhanced grey wolf optimization-sine cosine algorithm-cuckoo search (EGWO-SCA-CS) algorithm to improve the electrical power system stability. The proposed method comprises of a popular grey wolf optimization (GWO) in an enhanced and hybrid form. It embraces the well-balanced exploration and exploitation using the cuckoo search (CS) algorithm and enhanced search capability through the sine cosine algorithm (SCA) to elude the stuck to the local optima. The proposed technique is validated with the 23 benchmark functions and compared with state-of-the-art methods. The benchmark functions consist of unimodal, multimodal function from which the best suitability of the proposed technique can be identified. The robustness analysis also presented with the proposed method through boxplot, and a detailed statistical analysis is performed for a set of 30 individual runs. From the inferences gathered from the benchmark functions, the proposed technique is applied to the stability problem of a power system, which is heavily stressed with the nonlinear variation of the load and thereby operating conditions. The dynamics of power system components have been considered for the mathematical model of a multimachine system, and multiobjective function has been framed in tuning the optimal controller parameters. The effectiveness of the proposed algorithm has been assessed by considering two case studies, namely, (i) the optimal controller parameter tuning, and (ii) the coordination of oscillation damping devices in the power system stability enhancement. In the first case study, the power system stabilizer (PSS) is considered as a controller, and a self-clearing three-phase fault is considered as the system uncertainty. In contrast, static synchronous compensator (STATCOM) and PSS are considered as controllers to be coordinated, and perturbation in the system states as uncertainty in the second case study.     

Feature Selection for Recognition of Online Handwritten Bangla Characters

Feature selection through optimization techniques provides an interesting approach to minimize computational time with enhanced prediction capability, and     

Development of an Innovative Bituminized Jute Paving Fabric (BJPF) Along with its Commercial Field Trials for Potential Application in the Field of Geotechnical Construction with an Eye Towards Global Concern

In the last quarter of the twentieth century, a new class of materials, Geosynthetics, emerged prospectively leading significant innovation in the design of geotechnical and geoenvironmental systems. Geotextiles have proven to be among the most versatile and techno-economically viable ground modification materials playing a significant role in modern pavement design and maintenance techniques. With the growing environmental concern across the globe, technologists, researchers have inclined towards the natural geotextile where Jute Geotextile (JGT) is one of the potential candidates. But, JGT has been restricted mainly as underlay in road construction. Hence, there is an urgent need to design and develop a precise innovative fabric as overlay on existing pavements and other emerging civil works to stay technically and economically competitive in the global market. Such a fabric will not only prove techno-economically viable but will also reduce the carbon foot-print generation to a large extent. This paper delineates the development of Grey Jute Paving Fabric (GJPF) followed by its bituminization with suitable type and grade of bitumen to develop Bituminized Jute Paving Fabric (BJPF). The BJPF will enhance the life of the overlay thereby reducing the cost of maintenance as well as serving as a partial substitute of bitumen mastic.     

Influence of Microstructure on the Mechanical Properties of a Pearlitic Steel

Metallurgical and Materials Transactions A - The effect of austenite grain size on microstructure and mechanical properties was studied for a pearlitic steel. The best combination of ultimate...     

A vision modeling framework for DHM using geometrically estimated FoV

Digital human modeling (DHM) involves modeling of structure, form and functional capabilities of human users for ergonomics simulation. This paper presents application of geometric procedures for investigating the characteristics of human visual capabilities which are particularly important in the context mentioned above. Using the cone of unrestricted directions through the pupil on a tessellated head model as the geometric interpretation of the clinical field-of-view (FoV), the results obtained are experimentally validated. Estimating the pupil movement for a given gaze direction using Listing’s Law, FoVs are re-computed. Significant variation of the FoV is observed with the variation in gaze direction. A novel cube-grid representation, which integrated the unit-cube representation of directions and the enhanced slice representation has been introduced for fast and exact point classification for point visibility analysis for a given FoV. Computation of containment frequency of every grid-cell for a given set of FoVs enabled determination of percentile-based FoV contours for estimating the visual performance of a given population. This is a new concept which makes visibility analysis more meaningful from ergonomics point-of-view. The algorithms are fast enough to support interactive analysis of reasonably complex scenes on a typical desktop computer.     

Fabrication and characterization of ZrO2–CaO–P2O5–Na2O–SiO2 bioactive glass ceramics

SiO₂–CaO–Na₂O–P₂O₅–ZrO₂ based bioactive glasses with different compositions of SiO₂ and yttrium stabilized ZrO₂ were prepared by the conventional melt quenching technique. The effects on the chemical–mechanical properties of bioactive glasses due to the addition of ZrO₂ by replacing SiO₂ were investigated. Microstructure and phase behavior were studied by scanning electron microscopy, energy-dispersive spectroscopy, and X-ray diffraction analysis. Compressive strength, porosity, Vickers hardness, and Young’s modulus were measured as mechanical properties. Bioactivity and cell viability were investigated by immersion in simulated body fluid and MTT assay analysis. Osteosarcoma cell proliferation on the specimen surfaces was examined by confocal laser scanning microscopy. The results showed that replacing SiO₂ with ZrO₂ helps the bioactive glass to be completely vitrified at comparatively lower sintering temperature than conventional Bioglass^®. The mechanical properties were also improved without compromising biocompatibility. Bioactive glass containing 10 wt% ZrO₂ and 35 wt% SiO₂ showed compressive strength of 399.71 MPa, Young's modulus of 22.3 GPa, Vicker’s hardness of 502.54 HV, and porosity of 26 vol%.     

Modelling the viscoelastic stress relaxation of glass fibre reinforcements under constant compaction strain during composites manufacturing

Viscoelastic stress relaxation of glass fibre reinforcements is commonly encountered in the manufacture of glass fibre reinforced polymer composites. A better understanding of the phenomenon, coupled with an ability to predict this behaviour, will aid improved manufacturing process control and tooling design. Finished product quality may also be bettered by virtue of increased knowledge of stresses acting within the composite product. This paper presents a simple Maxwell element-based model to both simulate and help explain the viscoelastic stress relaxation of glass fibre reinforcements under compressive strain compaction of layers during composites manufacturing. The model was validated against experimental data for reinforcement materials of different architecture, and good-to-reasonable predictions of the stress relaxation response were obtained.     

Studies on the dehydration kinetics and rehydration of YAG precursor powder in the hydroxyhydrogel form

YAG precursor powder was prepared in the hydroxyhydrogel form. Dehydration kinetic study and rehydration experiment was carried out to know the behavior of water molecules and hydroxide bonds present in the hydroxyhydrogel network structure with temperature. Rate constants and activation energies for dehydration and dehydroxylation were evaluated by static thermogravimetry. Percent rehydration was determined at different heat treatment temperatures. The results obtained were explained, correlated to establish the thermal stability of hydroxyhydrogel network structure and finally supported by the FTIR analysis.     

Linear circuits: a measurement‐based approach

This paper proposes a new measurement‐based approach that can solve synthesis problems in unknown linear circuits. The method makes use of a small number of measurements to determine the functional dependency of any circuit signal or variable on any set of design variables. Once the functional dependency is obtained, the design requirements can be applied to find the design parameter values. The results are described for linear direct current and alternating current circuits. Copyright © 2013 John Wiley & Sons, Ltd.