Experimental study of the fire resistance of walls and floors constructed with steel studs and steel joists

Steel‐framed houses using light‐gauge steel as a structural member have been developed and constructed since the early 2000s as a new construction pattern in the low‐rise construction market in Korea. Generally, the steel frames consist of two major load‐carrying elements such as load‐bearing wall and floor construction made up of approximately 1.0‐mm cold‐formed light‐gauge steel and light‐weight boards. Therefore, the steel frames are very simple to construct and make the construction period shorter than the ordinary construction type or concrete‐based construction. In Korea, regardless of the construction material types, the building regulation requires 1‐h fire rating for apartment buildings of four stories or under. To meet the fire resistance, new models of load‐bearing wall and floor should be developed. From the fire test results, two layer gypsum boards of 12.5 mm in thickness reinforced with glass fiber were proven satisfactory to provide 1‐h fire resistance with load‐bearing wall and floor. Copyright © 2012 John Wiley & Sons, Ltd.     

Anisotropic loss of toughness with physical aging of work toughened polycarbonate

We have studied the response of mechanically toughened and physically aged polycarbonate primarily using Charpy impact and ultrasonic wave speed measurements. The toughening was conducted through plastic compression on as‐received PC. The Charpy impact tests showed anisotropic toughening, both in the absorbed energy and in the mode of fracture. The amount of toughening with plastic compression, even though anisotropic, is centered around the response of annealed and quenched samples, which represent the response of an unaged PC. There was an anisotropic drop in the toughness of some samples with aging. The time of this drop was uncorrelated in the different directions and disappeared for the highly toughened samples. This transition was bimodal and statistically distributed between either a fully ductile or a fully brittle failure. As the samples were prepared in a manner to remove induced residual stresses, this drop in toughening may be associated with an intrinsic anisotropic thermal aging of the deformed material. POLYM. ENG. SCI., 54:794–804, 2014. © 2013 Society of Plastics Engineers     

Effects of eccentricity,temperature, velocity,and polymer properties on solids compressibility in vane extruder

An experimental instrument is developed with a purpose to study solids compaction behaviors in vane extruder in a direct manner. The effects of eccentricity, temperature, velocity, and polymer properties on the compressibility of polymer solids are reported in terms of compaction coefficient as a function of rotor torque. The results show that a relatively larger eccentricity or a lower external temperature can bring a smaller compaction coefficient, which results in higher pressure in the solids conveying zone of the vane extruder. However, rotor velocities almost have no influence on the compaction coefficient under the same condition. In addition, a difference is observed between the effects of the semicrystalline polymers and the noncrystalline polymers on the compaction coefficient, which should be taken into consideration in vane extrusion processing operations. POLYM. ENG. SCI., 54:1403–1411, 2014. © 2013 Society of Plastics Engineers     

Molecularly imprinted poly(acrylonitrile‐co‐acrylic acid) matrix with sclareol

There are presented results regarding a new set of molecularly imprinted polymers (MIPs) based on acrylonitrile:acrylic acid (AN:AA) copolymer matrix. As template, it was used sclareol, an important anticancer bioactive compound, never used before for molecular imprinting. An emerging and insufficient studied MIP preparation method, namely the phase inversion, was used to prepare 0.8 mm spherical sclareol MIPs (S‐MIPs). Three AN:AA copolymers, having the initial monomer ratios 90:10, 80:20, and 70:30, were synthesized by radical copolymerization in emulsion, without emulsifier. After that, each copolymer was dissolved in the presence of the template (sclareol) in dimethylformamide. The imprinting and the morphology of these new materials were analyzed by rheology, elemental analysis, infrared spectroscopy, size exclusion chromatography, thermogravimetric analysis, differential scanning calorimetry, batch rebinding tests, and Scatchard analysis. The conclusion was that the AN:AA‐80:20 matrix proved to be the optimized solution between high rigidity (given by the AN segments) and high affinity for the template (given by AA segments), the average imprinting factor for this system being 2.67. POLYM. ENG. SCI., 54:1484–1494, 2014. © 2013 Society of Plastics Engineers     

Synthesis and characterization of poly (styrene‐b‐[(butadiene)1−x‐(ethylene‐co‐butylene)x] ‐b‐styrene) star‐like molecular polymers produced by partial hydrogenation of SBS

This article reports the synthesis and characterization of four arm star‐shaped poly(styrene‐b‐[(butadiene)_1?x‐(ethylene‐co‐butylene)_x]‐b‐styrene) (SBEBS) copolymers. A series of SBEBS copolymers with different compositions of the elastomeric block were produced by hydrogenating a given poly(styrene‐b‐butadiene‐b‐styrene) (SBS) copolymer using a catalyst prepared from bis(η⁵‐cyclopentadienyl)titanium(IV) dichloride and n‐butyllithium. The characterization was accomplished by proton nuclear magnetic resonance spectroscopy (¹H NMR), infrared spectroscopy (FTIR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermogravimetric analysis (TGA). The results indicate that there is a selective saturation of the polybutadiene block over the polystyrene block; this selectivity was determined by the Ti/Li molar ratio and the concentration of Ti. It was observed that the saturation rate of the 1,2‐vinyl was higher than that of the 1,4‐trans and 1,4‐cis poly(butadiene)‐b isomers. The DSC and DMA results indicate that the degree of hydrogenation had a profound effect on the polymer's relaxation behavior. All samples exhibited a biphasic system behavior with two distinct transitions corresponding to the elastomeric and polystyrene blocks. SBEBS copolymers with higher saturation levels (>33%) exhibited a crystalline character. The TGA results indicated a characteristic weight loss temperature in all samples, with slightly higher thermal degradation stabilities in the materials with higher degrees of saturation. POLYM. ENG. SCI., 54:2332–2344, 2014. © 2013 Society of Plastics Engineers     

Effects of mesoporous silica particles on the emulsion polymerization of methyl methacrylate

Rod‐like and spherical mesoporous SBA‐15 silica particles were synthesized as pure silicas and surface modified by organosilane coupling agents firstly, and then the effects of these mesoporous materials on the critical micelle concentration (CMC) of sodium dodecylsulfate (SDS), the stabilities of batch and semi‐continuous MMA emulsion polymerizations, and the molecular weights and molecular weight distributions of the polymer products were studied. The incorporation of both unmodified and silane‐modified forms of the mesoporous silica particles in the polymerization reaction increased the CMC of SDS. The presence of the unmodified mesoporous silica in the polymerization process led to instability in the batch emulsion polymerization process, as indicated by the formation of increased amounts of coagulum, and a decrease in the molecular weight of the polymer product. However, in comparison to the polymer formed in the absence of particle additives the molecular weight of the PMMA polymer increased with the amount of emulsifier and the addition of silane‐modified SBA‐15 particles, suggesting the growth of the polymer chains is facilitated at least in part by reaction in the pores of the particles. The improvement in molecular weight indicates that semi‐continuous MMA emulsion polymerization is best suited for the preparation of PMMA–mesoporous silica composites. POLYM. ENG. SCI., 54:2746–2752, 2014. © 2013 Society of Plastics Engineers     

Structural and photoresponsive behavior of a series of (phenylene)azobenzene‐containing liquid‐crystalline methacrylic copolymers

A series of side‐chain liquid‐crystalline methacrylic copolymers, having various amounts of 4′‐(4‐decyloxyphenyl)‐4‐(hexyloxy)‐azobenzene as the mesogenic group, were synthesized and characterized by differential scanning calorimetry, polarizing optical microscopy and X‐ray diffraction to determine their mesomorphic properties, and by UV?visible spectrometry to elucidate their optical absorption characteristics. Also, birefringence and surface relief gratings were photoinduced in the films using a laser beam of 413 nm. Copolymers with high mesogen contents display a polymorphic behavior of the smectic type. The smectic order tends to disappear as the content of mesogens in the copolymer decreases, going from extended lamellar domains of chromophores packed in a parallel position, typical for smectic liquid crystals, to small aggregates of chromophores dispersed in an amorphous matrix. Important hypsochromic shifts (Δλ_max ≈ 20 nm), associated with π interactions between neighboring aromatic groups, confirm the aggregation of chromophores in lamellar structures. The light‐induced birefringence (0.005 ? 0.06) is not as high as expected but it corroborates that there exists a tight interplay between photoinduced orientation and intrinsic molecular order. Surface relief gratings were recorded in copolymers with low mesogen content (15 ? 30 mol%), showing by atomic force microscopy sinusoidal profiles with an average depth of around 150 nm. © 2013 Society of Chemical Industry     

Fabrication and Characterization of Near‐Net‐Shape In Situ Reaction‐Bonded Porous Cordierite/SiC Ceramics

Porous cordierite/SiC ceramics were fabricated by in situ reaction bonding using α‐SiC, α‐Al₂O_3, and MgO powders as the starting materials. During sintering, part SiC is oxidized to SiO₂ and then the latter reacts with Al₂O₃ and MgO to form cordierite. As a result, porous cordierite/SiC ceramics were obtained, and the ceramics are strengthened by the residual SiC. Due to the large volume expansion introduced by the oxidation of SiC, the ceramics exhibit small sintering‐induced dimension variations. In addition, a fine‐grained microstructure and good thermal and mechanical properties were obtained for the porous cordierite/SiC ceramics.     

Extending and Enhancing the Properties of Porous Cordierite Ceramics by Mo6+ ion Incorporation via Facile Combined Synthesis Technique

Molybdenum‐doped cordierite ceramics have been fabricated through facile combined techniques, coprecipitation followed by solid state. XRD results revealed that α‐cordierite phase is predominated with increasing Mo⁶⁺ ion content. The density measurements showed that the bulk density reduced to the minimum value of 0.61 g/cm³, which corresponds to the maximum porosity of about 76.8% at 5% Mo⁶⁺ ion. The dielectric permittivity (ε) of pure cordierite is decreased with increasing Mo⁶⁺ ion content. The minimum dielectric loss of Mo‐doped cordierite at 1 MHz was equal 0.008 with 10% Mo⁶⁺, while at 1 GHz was equal 0.03 with 5% Mo⁶⁺.