Lot-splitting approach of a hybrid manufacturing system under CONWIP production control: a mathematical model

This paper discusses the advantages of lot splitting in hybrid manufacturing environments where cellular and functional layouts are combined under Constant Work in Process (CONWIP) production control. The proposed model fills a research gap in the related literature by applying lot splitting and pull production simultaneously. A linear CONWIP control mathematical model that minimises the average flow time is developed in case of lot splitting. The developed model has sequence-dependent set-up times. The demand level, coefficient of variation (CV) impact and set-up time reduction effect on CONWIP production control are also investigated. The model is solved using GAMS21.6 optimisation software; the optimal backlog list, the number and size of sublots are reported. The proposed model is compared with lot production under push control in different settings as well as with two different heuristics from the literature. Experimental results indicate that in all settings, the lot splitting is more advantageous than lot production in terms of average flow time. CV has a greater effect than set-up time reduction on average flow time.     

Performance measures and metrics in logistics and supply chain management: a review of recent literature (1995–2004) for research and applications

Performance measures and metrics are essential for effectively managing logistics operations, particularly in a competitive global economy. The global economy is featured with global operations, outsourcing and supply chain and e-commerce. The real challenge for managers of this new enterprise environment is to develop suitable performance measures and metrics to make right decisions that would contribute to an improved organizational competitiveness. Now the question is whether traditional performance measures can be used and out of them which ones should be given priority for measuring the performance in a new enterprise environment. Some of the traditional measures and metrics may not be suitable for the new environment wherein many activities are not easily identifiable. Measuring intangibles and nonfinancial performance measures pose the greater challenge in the so-called knowledge economy. Nevertheless, measuring them is so critical for the successful operations of companies in this environment. Considering the importance of nonfinancial measures and intangibles, an attempt has been made in this paper to determine the key performance measures and metrics in supply chain and logistics operations. This is based on a literature survey and some of the reported case experiences. Suggestions for future research directions are also indicated.     

Temporal Nature of Polymeric Flows Near Circular Pipe-Exit

Polymeric (viscoelastic) fluids have nonlinear mechanical properties and therefore the flow of a sufficiently elastic polymer solution may become irregular even at very low Re. Experimental evidences of these flow irregularities occurred near pipe exit at Re << 1 are presented here for Poiseuille flow of a highly elastic polymer solution. Although the Re is extremely low, the measured instantaneous pressures show turbulent-like fluctuations induced by elasticity of the fluid. Temporal nature of these fluctuations is analyzed in terms of Deborah number (De) that provides an appropriate measure for degree of nonlinearity in a polymeric flow.     

A mathematical model and a heuristic approach for periodic material delivery in lean production environment

One of the important design elements for a good production system is material handling. In cases where it is not well-designed, it can be the bottleneck in the system. Moreover, it can cause a lot of wastes such as waiting time, idle time, and excessive transportation and cost. In this study, material handling in lean-based production environments is taken into account. Depending on the lean structure of the production systems such as being pull-based, smooth, and repetitive, delivering the materials to the stations periodically becomes important. At this point, milk-run trains are highly used in real applications since they enable the handling of required amount of materials on a planned basis. With this study, it is aimed to develop a specific model for milk-run trains which travel periodically in the production environment on a predefined route in equal cycle times with the aim of minimizing work-in-process and transportation costs. Since the milk-run trains having equal cycle times start their tours at the same time intervals, it becomes simple to manage them. For this reason, they are used in lean production systems where level scheduling is performed. The developed model is based on mixed-integer linear programming, and since it is difficult to find the optimum solution due to the combinatorial structure of the problem, a novel heuristic approach is developed. A numerical example is provided so as to show the applicability of the mathematical model and the heuristic approach.     

Synthesis of copper-based bulk metallic glasses in the ternary Cu–Mg–Ca system

This paper reports the discovery of novel copper-based bulk metallic glasses free of group IV transition metals (Zr, Hf and Ti) in the Ca–Cu–Mg ternary system. Alloys of compositions ranging from Cu-33–55 at.%, Mg-18–36 at.% and Ca-18–36 at.%, located far from eutectic reactions, were found to exhibit high glass-forming ability (up to 8 mm using conventional copper mold casting), high hardness (up to 328H_V) and low densities (2.9–4.0 g/cm³).     

Heavy metal leaching from aerobic and anaerobic landfill bioreactors of co-disposed municipal solid waste incineration bottom ash and shredded low-organic residues

In this study, heavy metal leaching from aerobic and anaerobic landfill bioreactor test cells for co-disposed municipal solid waste incineration (MSWI) bottom ash and shredded low-organic residues has been investigated. Test cells were operated for 1 year. Heavy metals which were comparatively higher in leachate of aerobic cell were copper (Cu), lead (Pb), boron (B), zinc (Zn), manganese (Mn) and iron (Fe), and those apparently lower were aluminum (Al), arsenic (As), molybdenum (Mo), and vanadium (V). However, no significant release of heavy metals under aerobic conditions was observed compared to anaerobic and control cells. Furthermore, there was no meaningful correlation between oxidation-reduction potential (ORP) and heavy metal concentrations in the leachates although some researchers speculate that aeration may result in excessive heavy metal leaching. No meaningful correlation between dissolved organic carbon (DOC) and leaching of Cu and Pb was another interesting observation. The only heavy metal that exceeded the state discharge limits (10mg/l, to be enforced after April 2005) in the aerobic cell leachate samples was boron and there was no correlation between boron leaching and ORP. Higher B levels in aerobic cell should be due to comparatively lower pH values in this cell. However, it is anticipated that this slightly increased concentrations of B (maximum 25mg/l) will not create a risk for bioreactor operation; rather it should be beneficial for long-term stability of the landfill through faster washout. It was concluded that aerobization of landfills of heavy metal rich MSWI bottom ash and shredded residues is possible with no dramatic increase in heavy metals in the leachate.     

FC/UC hybridization for dynamic loads with a novel double input DC–DC converter topology

Due to the fact that the environmental issues have become more serious recently, interest in renewable energy systems, such as, fuel-cells (FCs) has increased steadfastly. Among many types of FCs, proton exchange membrane FC (PEMFC) is one of the most promising power sources due to its advantages, such as, low operation temperature, high power density and low emission. However, using sole PEMFC for dynamic loads may not be feasible to satisfy the peak demand changes. Therefore, hybridizing PEMFC and an energy storage system (ESS) decreases the FC cost and improves its performance and life. Ultra-capacitor (UC) is the most powerful candidate to hybridize with PEMFC for dynamic loads. The DC–DC converter is the key enabling technology for hybridization of PEMFC and UC. Generally, the efficiency and performance of hybridization is largely limited by the converter topology employed for the mentioned hybridization. Integrating each source (PEMFC and UC) with a DC–DC converter is not feasible in terms of cost, performance, and control. Due to the above mentioned reasons, an attractive converter topology which can combine PEMFC and UC is strongly required. In this regard, the objective of this study is to design and simulate a novel double input DC–DC converter based on current additivity concept, in order to combine two different types of energy systems (PEMFCs and UCs).     

Split-attention effects in multimedia learning environments: eye-tracking and EEG analysis

Multimedia Tools and Applications - This study aimed to evaluate the split-attention effect in multimedia learning environments via objective measurements as EEG and eye-tracking. Two different...     

Nonlinear free bending vibrations of plates

A general solution for the Helmholtz differential equations is obtained in the complex domain and applied to the nonlinear, free, bending vibrations of plates. The analysis is based on the decoupled nonlinear von Karman field equations by Berger assumption for the large deformations of plates. The decoupled differential equation in terms of the deflection function is a fourth order Helmholtz differential equation. Its solution, called the dynamic deflection function, is obtained in the complex domain by means of newly defined first and second kind and modified Bessel functions. The dynamic deflection function can be applied to any plates having any shape and any boundary condition under any arbitrary dynamic loads. For plates with smooth boundary, the parameters of the dynamic deflection function are determined from the boundary conditions of the plates and the initial conditions of the vibrations. The analyses of plates with piece-wise smooth boundaries are obtained on the mapped planes. The nonlinear, free vibration of circular plates are investigated by the dynamic deflection function. The effect of stretching on the natural circular frequencies are illustrated.