Design for manufacturing the elastic pivots with special reference to manufacturing error

The stiffness of an elastic pivot, a kind of torsional hinge, must usually be small in the direction of axial rotation and high in all other directions. In some applications, such as the gimbal suspension of the tuned gyroscope in an inertial guidance system, the size of the elastic pivot is small, and consequently the pivot becomes very sensitive to machining error. In this paper, we model the machining error in terms of the position error and roll-pitch-yaw angle error of the electrode in the electric discharge machining process. In the corresponding design problem, we recommend design procedures that allow a compromise between product performance and manufacturability. This paper introduces different types of elastic pivots, analyzes machining error due to machining inaccuracy, and treats the shape optimization. We believe that the design-for-manufacturability methodology developed here will be helpful in the design of many other precision mechanical components.     

Anomalous surface diffusion of C60 and anisotropic growth of nano islands on Ni(111)

The migration behavior of C60 on Ni(111) has been inferred from its growth morphology at various substrate temperatures, as observed with scanning tunneling microscopy. The number density of islands increased and their average sizes decreased anomalously in the temperature range of approximately 573 K to approximately 973 K. This trend contradicts the prediction in conventional nucleation theory. At low and high temperatures, C60 commence nucleation on both sides of surface steps in a "bi-directional step flow" mode. However, anisotropy occurs within an intermediate temperature range, in which C60 nucleate predominantly at upper step edges. Surprisingly, in-situ growth measurements at this intermediate temperature range revealed that C60 actually start nucleating from lower step edges, with concomitant formation of Ni terraces underneath. These anomalous thermal dependence of diffusivity and the peculiar growth morphology of C60 on Ni(111) are attributed to C60-induced reconstruction of Ni(111) at higher temperature.     

Dual Role of Cu-Chalcogenide as Hole-Transporting Layer and Interface Passivator for p–i–n Architecture Perovskite Solar Cell

Inorganic hole-transport layers (HTLs) are widely investigated in perovskite solar cells (PSCs) due to their superior stability compared to the organic HTLs. However, in p–i–n architecture when these inorganic HTLs are deposited before the perovskite, it forms a suboptimal interface quality for the crystallization of perovskite, which reduces device stability, causes recombination, and limits the power conversion efficiency of the device. The incorporation of an appropriate functional group such as sulfur-terminated surface on the HTL can enhance the interface quality due to its interaction with perovskite during the crystallization process. In this work, a bifunctional Al-doped CuS film is wet-deposited as HTL in p–i–n architecture PSC, which besides acting as an HTL also improves the crystallization of perovskite at the interface. Urbach energy and light intensity versus open-circuit voltage characterization suggest the formation of a better-quality interface in the sulfide HTL–perovskite heterojunction. The degradation behavior of the sulfide-HTL-based perovskite devices is studied, where it can be observed that after 2 weeks of storage in a controlled environment, the devices retain close to 95% of their initial efficiency.     

Experimental study on extrudate swell and die geometry of profile extrusion

The objective of this study was to determine the die swell behavior of a polymer melt and to design a die for forming a polymeric extrudate with a desired shape using profile extrusion. Polystyrene pellets were chosen to perform the profile extrusion experiments. First, the polystyrene pellets were melted and pushed through a quarter ring profile. The profile of the swelled extrudate agreed with the numerical predictions. A modified die was designed to produce a quarter ring profile extrudate based on the direct extrusion problem (DEP) prediction. Polystyrene pellets were also melted and pushed through the modified die. The experimental results were close to the computational results. The melting temperature, die length, and melting residence time affect die swell behavior. The die swell ratio becomes smaller as the melting temperature and melting residence time are increased. As the die length is increased, the die swell ratio is lowered. According to the die geometry predictions, an extrudate with the desired profile can be made precisely.