Human response to blast-induced vibration and air-overpressure: an Indian scenario

Ground vibration (V_max) and air-overpressure/noise (p) are some of the negative effects of blasting. The associated human annoyance and complaints are expected to show an increasing trend in the future as there is no economically viable alternative to blasting in mines in India.A study of the human response to blasting in four mining localities across India has shown that the response is not simply political, as frequently assumed. It has been found that irrespective of those questioned, a basic concern for the safety of property was the main response. There was a greater response from the middle-aged and middle-educated while fewer women than men responded. Assuming that a 100% negative response from the inhabitants will translate into complaints, a methodology is suggested to take account of the human response criteria when considering blasting within 400 m of habitations.     

Evaluation of the fern Azolla for growth, nitrogen and phosphorus removal from wastewater

Water fern (Azolla filiculoides Lam.) has been assessed for nitrogen and phosphorus removal in outdoor experiments comparing sewage water (S) from an experimental aquaculture plant, well water (W) and mineral growth medium Hoagland (H). The experiments were undertaken during the spring and the summer. The yield of fern biomass and nitrogenase activity was higher in H than in W and S waters. The enzyme activity had a decreasing trend with significant differences (p < 0.05) in the three waters. Peroxidase (POD) activity in April decreased with significative differences in W and S waters (p < 0.05). The electrical conductivity and the concentrations of NO3- in the three waters decreased significantly (p < 0.05). The highest removal of nitrate from the media was obtained in July. In S water, NO2- concentration decreased, while it increased in W water. PO(4)3- concentration was very low in W and S waters and decreased in H medium. The results obtained confirm the ability of the fern to grow in sewage water.     

Design and manufacture of high-filling-efficiency microfluidic devices

In this study, we proposed an efficient method for mass production of high-filling-efficiency microfluidic devices. Precision machining was the main process of device fabrication. The commercially available SolidWorks software was adopted for structure design. Unigraphics software was then used to simulate the machining process. The simulated tooling file was then loaded into a CNC milling machine for mold production. The fabricated metal mold was used for pouring polydimethylsiloxane (PDMS) to obtain high-filling-efficiency microfluidic structures. Finally, plasma-assisted packaging was conducted to tightly bind the PDMS microfluidic structure to the glass substrate. Experimental results showed that the additional semicircular filling structure and expended fill-entry structure can efficiently enhance filling efficiency of the microchannel device. The incubation well array can be completely filled at a relatively short filling time. The proposed highly efficient filling microfluidic device possesses advantages, such as feasibility for mass production and cost effectiveness.     

Evaluation of grinding wheel loading phenomena by using acoustic emission signals

In the industrial manufacturing field, machining is a major process. Machining operations involve grinding, drilling, milling, turning, pressing, molding, and so on. Among these operations, grinding is the most precise and complicated process. The surface condition of the grinding wheel plays an important role in grinding performance, and the identification of grinding wheel loading phenomena during the grinding process is critical. Accordingly, this present study describes a measurement method based on the acoustic emission (AE) technique to characterize the loading phenomena of a Si₂O₃ grinding wheel for the grinding mass production process. The proposed measurement method combines the process-integrated measurement of AE signals, offline digital image processing, and surface roughness measurement of the ground workpieces for the evaluation of grinding wheel loading phenomena. The experimental results show that the proposed measurement method provides a quantitative index from the AE signals to evaluate the grinding wheel loading phenomena online for the grinding mass production process, and this quantitative index is determined via some experiments in advance in the same grinding environment to help the monitoring and controlling of the grinding process.     

Research on quality improvement of the cross section cut by abrasive water jet based on secondary cutting

A manufacturing system comprises production processes and building services, both of which are supplied by different energy carriers as well as raw materials and water. These resources interact according to complex relationships and are converted into products for sale and waste flows. Holistic resource accounting allows the analyst to consider the dynamic relationships between these components, including the strong interdependence between energy and water, which has been called the energy-water nexus. Exergy analysis is a method that accounts for mass and both the quantity and quality of energy, while allowing analysis on a common basis, and for this reason, it is used increasingly to analyse resource consumption in manufacturing systems; however, it has rarely been used to consider water flows alongside energy and material flows. The main contribution of this paper is the presentation of modelling water flows in terms of exergy in the context of sustainable manufacturing. Using this technique in combination with previously developed exergy-based methods, the result is a truly holistic resource accounting method for factories based on exergy analysis that incorporates water flows. The method is illustrated using a case study of a food factory in which a 4.1% reduction in resource use is shown to be possible by employing anaerobic digester in an effluent water treatment process. The benefits of this technology option would have been underestimated compared to the benefits of waste heat capture if an analysis based on mass and energy balances alone had been used. The scientific value of this paper is the demonstration of the relatively high exergy content of effluent flows, which should therefore be regarded as potentially valuable resources. The analytical method presented is therefore of value to a wide range of industries beyond the food industry.     

Post-processor development for a turning and milling composite machine tool

The accomplishment of a turning and five-axis milling in only one setup is extremely useful and is possible on a turning and milling composite machine tool. In this work, we present a control algorithm and develop a post-processor for this machine, which has six linear and three rotary axes. To calculate a generalized kinematics model, coordinate systems are established by analyzing the basic kinematic chain relation of the turning and milling composite machine tool. The two vectors, which control the motions of the cutter contact workpiece, are simultaneously transformed to provide the algorithms of the rotary angles and motion coordinate. A special post-processor written in JAVA language is developed according to the proposed algorithm. To evaluate the effectiveness and accuracy of the developed post-processor, a specimen (blade) is used in the cutting simulation and real machining experiment. Experimental results showed the effectiveness and accuracy of the proposed algorithm. Furthermore, Compatibility is improved by adding new functions such as change of target machine, cutter location data change, workpiece origin offset, and cutting feed rate control.     

Use of FIB to Study ZDDP Tribofilms

Focussed ion beam milling (FIB) followed by TEM has been used to study ZDDP tribofilms on rubbed steel surfaces. It has been found that the impact of high energy platinum and gallium ions during FIB causes significant morphological and structural changes to the uppermost 30–50 nm of a ZDDP tribofilm. This can be prevented by the low energy deposition of a quite thick gold layer prior to installation of the sample in the FIB facility. This problem, and its solution, have been quite widely reported in the non-tribology literature but have not previously been highlighted in the application of FIB to study tribological surfaces. It has also been found, using this gold pre-deposition method, that the bulk of the ZDDP tribofilm studied has a polycrystalline structure.     

Tribological Characteristics of Aqueous Graphene Oxide,Graphitic Carbon Nitride,and Their Mixed Suspensions

The tribological performance of graphene oxide (GO), graphitic carbon nitride (g-C₃N₄), and their mixed (g-C₃N₄/GO) aqueous suspensions was investigated. The 0.06 wt% GO, 0.06 wt% g-C₃N₄, and 0.06 wt% 1:1 g-C₃N₄/GO suspensions reduced the coefficient of friction (COF) by 37, 26 and 37% and wear mark radius by 19.1, 16.0 and 19.6%, respectively, in comparison with water. Pure g-C₃N₄ and GO suspensions showed unstable lubrication in the tests with relatively high loads and speeds, while the g-C₃N₄/GO mixed suspension had superior tribological performance in all tested conditions. This is because in the mixed suspension g-C₃N₄ agglomerates became smaller, and GO nanosheets exhibited fewer wrinkles and less stacking, which enabled the formation of a layer of tribo-composite film. As a result, the friction, wear and tribo-corrosion were reduced during sliding.     

Machining of NiTi-shape memory alloys-A review

The emerging trends in the development of advanced smart materials with better unique properties under different environments for a particular application fascinate the researchers and industrialists. Nickel-Titanium based shape memory alloys are exotic materials due to their unique properties such as SME, SE, high damping characteristics, high corrosion and wear resistance and biocompatibility. This article presents an overview of machining processes that can be used to machine the NiTi and its surface induced characteristics such as microhardness, surface roughness, topography, induced layer, residual stress, fatigue and phase transformation. The surface integrity characteristics are discussed for machining of NiTi-SMAs under the category of traditional, non-traditional and micro-machining with the effect of input parameters such as cutting speed, feed, depth of cut, type of lubricant and type of coating material on cutting tool. The conventional machining of NiTi alloys are quite complicated due to high toughness, severe strain hardening, fatigue hardening and distinctive property of NiTi-SMAs such as pseudoelastic and shape memory effect. From this study, non-traditional process is significantly used to machine the NiTi-SMAs due to its better results on surface integrity characteristics. Consequently, future trends are also identified for machining the NiTi-SMAs and to improve the surface integrity characteristics.