Development of Metallic Hermetic Sealing for MEMS Packaging for Harsh Environment Applications

Hermetic sealing of microelectromechanical system sensors is indispensable to ensure their reliable operation and also to provide protection during fabrication. This work proposes two prospective candidates for hermetic sealing for rugged environment applications, i.e., Al-Ge and Pt-In. Al-Ge was chosen due to its compatibility with complementary metal–oxide–semiconductor technology. Pt-In possesses the highest remelting temperature among all the solder systems, which is desired for high-temperature applications in both the energy and aerospace industries. The various bonding parameters for Al-Ge eutectic bonding and Pt-In transient liquid-phase (TLP) bonding have been optimized, and their influence on the bond quality is reported. Optimization of bonding parameters has been carried out with the objective of ensuring void-free bonds. A new configuration for stacking Al-Ge thin films has been demonstrated to tackle the issue of loss of Ge prior to bonding, since native Ge oxides are soluble in deionized water. The impact of solid-state aging prior to Al-Ge eutectic bonding has been investigated. The method of tailoring the phases in the Pt-In joint is also discussed. The prospects and constraints of eutectic and TLP bonding from the hermeticity perspective are discussed in detail. Furthermore, changes in the microstructure under aging at 300°C up to 500 h and the resulting influence on the mechanical properties are presented. The overall finding of this work is that Al-Ge can achieve better mechanical and hermetic performance for high-temperature applications.     

CNS: a new energy efficient transmission scheme for wireless sensor networks

We present in this paper a new energy-efficient communication scheme called CNS (Compression with Null Symbol) that combines the power of data compression and communication through silent symbol. The concept of communication through silent symbol is borrowed from the energy efficient schemes proposed in Sinha (Proceedings of 6th IEEE consumer communications and networking conference (CCNC), Las Vegas, pp. 1–5, 2009), Ghosh et al. (Proceedings of 27th IEEE international performance computing and communications conference (IPCCC), USA, pp. 85–92, 2008), and Sinha and Sinha (Proceedings of international conference on distributed computing and internet technologies (ICDCIT), LNCS, pp. 139–144, 2008). We show that the average theoretical energy saving at the transmitter by CNS is 62.5%, assuming an ideal channel and for equal likelihood of all possible binary strings of a given length. Next, we propose a transceiver design that uses a hybrid modulation scheme utilizing FSK and ASK so as to keep the cost/complexity of the radio devices low. Considering an additive white gaussian noise (AWGN) channel and a non-coherent detection based receiver, CNS shows a saving in transmitter energy by 30% when compared to binary FSK, for equal likelihood of all possible binary strings of a given length. Simultaneously, there is a saving of 50% at the receiver for all types of data modulation due to halving of the transmitted data duration, compared to binary encoding. In contrast, RBNSiZeComm proposed in Sinha (Proceedings of 6th IEEE consumer communications and networking conference (CCNC), Las Vegas, pp. 1–5, 2009), TSS proposed in Ghosh et al. (Proceedings of 27th IEEE international performance computing and communications conference (IPCCC), USA, pp. 85–92, 2008) and RZE proposed in Sinha and Sinha (Proceedings of international conference on distributed computing and internet technologies (ICDCIT), LNCS, pp. 139–144, 2008) generate average transmitter energy savings of about 41, 20, and 35.2%, respectively. Also, at the receiver side, while RBNSiZeComm does not generate any saving, TSS and RZE produce about 36.9 and 12.5% savings on an average, respectively. Considering certain data types that may occur in the context of some wireless sensor networks (WSN) based applications (e.g., remote healthcare, agricultural WSNs, etc.), our simulation results demonstrate that for AWGN noisy channels, the transmitter side savings vary from about 33–50% on an average, while for RBNSiZeComm, this saving is about 33–61% on the same data set (Sinha in Proceedings of 6th IEEE consumer communications and networking conference (CCNC), Las Vegas, pp. 1–5, 2009). Thus, taking into account the low cost/complexity of the proposed transceiver, these results clearly establish that CNS can be a suitable candidate for communication in low power wireless sensor networks, such as in remote healthcare applications, body area networks, home automation, WSNs for agriculture and many others.     

Profit Aware Circuit Design Under Process Variations Considering Speed Binning

In this paper, a profit-aware design metric is proposed to consider the overall merit of a design in terms of power and performance. A statistical design methodology is then developed to improve the economic merit of a design considering frequency binning and product price profile. A low-complexity sensitivity-based gate sizing algorithm is developed to improve economic gain of a design over its initial yield-optimized design. Finally, we present an integrated design methodology for simultaneous sizing and bin boundary determination to enhance profit under an area constraint. Experiments on a set of ISCAS'85 benchmarks show in average 19% improvement in profit for simultaneous sizing and bin boundary determination, considering both leakage power dissipation and delay bounds compared to a design initially optimized for 90% yield at iso-area in 70-nm bulk CMOS technology.     

Cyanate Ester-Based Encapsulation Material for High-Temperature Applications

Cyanate ester resin-based composite materials have been proposed as potential encapsulants for high-temperature applications. The objective of this study is to develop a cyanate ester-based encapsulant, which can also serve as a flip-chip underfill as well as for traditional encapsulation. Two different materials, quartz and alumina fillers, have been studied. The impact of shapes and sizes of the fillers on the overall thermomechanical properties has been investigated. The adhesion strengths of the materials to the ceramic substrate, Kovar lid, and silicon die have also been characterized. The modulus of the resin and the shape of the fillers play a pivotal role in minimizing thermal stress, generated by coefficient of thermal expansion mismatches. Smaller filler particles were found to have better adhesion to the cyanate ester resin. The high-temperature performance of the cyanate ester-based encapsulants was evaluated by thermal aging at 300°C for up to 500 h.     

Designing a green optical network unit using ARMA-based traffic prediction for quality of service-aware traffic

The optical access networks (OANs) provide an attractive solution to the bandwidth bottleneck problem of the last mile. However, it has been proved (Baliga et al. in J Lightwave Technol 27(13):2391–2403, 2009; Baliga et al. in IEEE Commun Mag 49(6):70–77, 2011) that the OAN consumes a significant ratio of the total energy consumed in an optical networking scenario. This has provided incentive for inspection of energy-efficient schemes for OANs. It has been demonstrated in the literature that energy consumption figures of an OAN can be improved by either designing efficient hardware or employing better media access control (MAC) protocols. In this paper, we design a MAC protocol for OANs to ensure energy-efficiency in the presence of quality of service (QoS)-aware traffic. The proposed scheme incorporates traffic prediction-based selection of different sleep (energy-efficient) modes of operation, of the optical network units—ONUs (OAN end units). It also implements switching between different sleep modes to maintain high QoS with significant energy-efficiency figures. The discussed scheme requires processing at the ONU only and can work independent of the entire OAN (ONU assisted). Thus, our proposal is an attractive solution for the already deployed networks or even in green field deployment.     

Dopant profile and gate geometric effects on polysilicon gatedepletion in scaled MOS

Polysilicon depletion effects show a strong gate length dependence according to experimental p-channel MOS capacitance-voltage (C-V) data. The effect can be influenced not only by gate geometries, but also by dopant profiles in poly-gates. These effects have been modeled and verified using device simulation. Nonuniform dopant distributions in the vertical and lateral direction in the poly-gate cause additional potential drops. The potential drop in the poly-gate becomes critical as the gate geometry is scaled down due to edge and corner depletions resulting from fringing electric fields     

Design methodology for WDM backbone networks using FWM-aware heuristic algorithm

The problem of lightpath topology design (LTD) and traffic routing over the lightpaths for wavelength-routed optical backbone networks has been investigated extensively in the past using heuristic as well as linear-programming based approaches. Sensitivity of such long-haul backbones to physical-layer impairments is required to be adequately addressed during LTD phase to improve overall performance. For optical communication using wavelength-division multiplexing (WDM) over a long-haul fiber backbone, four-wave mixing (FWM) may become one of the significant transmission impairments. Intrinsically, for a WDM-based wavelength-routed network with wavelengths assigned using equally-spaced channels, the generated FWM components are found to remain more crowded at the center of the fiber transmission window. Using this observation, we propose an LTD scheme employing a unique wavelength assignment (WA) technique, wherein long lightpaths (traversing through a larger number of fiber links) are allocated wavelengths at the either edges of the fiber transmission window whereas short lightpaths (consisting of fewer fiber links) are placed in the middle of the transmission window, thereby reducing the FWM crosstalk for long lightpaths. Since long lightpaths comprise of large numbers of fiber links and intermediate nodes, they experience large amplified spontaneous emission (ASE) noise and switch crosstalk. Therefore, by using the proposed WA technique, long lightpaths while suffering from more ASE noise and switch crosstalk get subjected to lesser FWM crosstalk leading to a more uniform distribution of overall optical signal-to-noise ratio for all the lightpaths across the network. Analysis of our results indicates that the proposed FWM-aware LTD scheme with the novel WA technique can achieve similar congestion levels (of lightpaths) and bandwidth utilization efficiency without any need of additional network resources as compared with the existing FWM-unaware LTD schemes.     

Lead‐Free Polycrystalline Ferroelectric Nanowires with Enhanced Curie Temperature

Ferroelectrics are important technological materials with wide‐ranging applications in electronics, communication, health, and energy. While lead‐based ferroelectrics have remained the predominant mainstay of industry for decades, environmentally friendly lead‐free alternatives are limited due to relatively low Curie temperatures (T _C) and/or high cost in many cases. Efforts have been made to enhance T _C through strain engineering, often involving energy‐intensive and expensive fabrication of thin epitaxial films on lattice‐mismatched substrates. Here, a relatively simple and scalable sol–gel synthesis route to fabricate polycrystalline (Ba_0.85Ca_0.15)(Zr_0.1Ti_0.9)O₃ nanowires within porous templates is presented, with an observed enhancement of T _C up to ≈300 °C as compared to ≈90 °C in the bulk. By combining experiments and theoretical calculations, this effect is attributed to the volume reduction in the template‐grown nanowires that modifies the balance between different structural instabilities. The results offer a cost‐effective solution‐based approach for strain‐tuning in a promising lead‐free ferroelectric system, thus widening their current applicability.     

Development of Joints Between Two Parallel SS-Laminated BSCCO/Ag HTS Tapes

Stainless-steel (SS)-laminated high-strength high-temperature superconductor (HTS) BSCCO tapes are now commercially available for different practical applications. These SS-laminated HTS tapes are tolerant to smaller winding diameters, and the pancake winding becomes much easier due to higher tensile strength. However, the joining of two parallel SS-laminated HTS tapes is more complicated because of their limitation in maximum temperature exposure. The joining between the pancakes however becomes resistive due to the SS-laminated layer. We have experimentally studied the performance of the bridge joint between two parallel SS-laminated BSCCO tapes with different numbers of cross bridges of two different types of BSCCO tape. The splices of both SS-laminated BSCCO tape and silver (Ag)-sheathed BSCCO tape have been used as cross bridges at the joint. The current–voltage $I$–$V$ characteristic curves of the joints were investigated at 77 K, which is liquid nitrogen temperature. Joint resistance has been estimated from the $I$– $V$ characteristic curve. The lowest joint resistance achieved at 77 K at self-field, with six bridges made of SS-laminated HTS tape, is 0.78 $mu Omega$, and the lowest joint resistance of six Ag-sheathed HTS bridges is 0.54 $muOmega$. The corresponding contact resistances are 0.402 and 0.27 $muOmegacdothbox{cm}^{2}$ for both types of joints.      

Piezoelectric Nylon‐11 Nanowire Arrays Grown by Template Wetting for Vibrational Energy Harvesting Applications

Piezoelectric polymers, capable of converting mechanical vibrations into electrical energy, are attractive for use in vibrational energy harvesting due to their flexibility, robustness, ease, and low cost of fabrication. In particular, piezoelectric polymers nanostructures have been found to exhibit higher crystallinity, higher piezoelectric coefficients, and “self‐poling,” as compared to films or bulk. The research in this area has been mainly dominated by polyvinylidene fluoride and its copolymers, which while promising have a limited temperature range of operation due to their low Curie and/or melting temperatures. Here, the authors report the fabrication and properties of vertically aligned and “self‐poled” piezoelectric Nylon‐11 nanowires with a melting temperature of ≈200 °C, grown by a facile and scalable capillary wetting technique. It is shown that a simple nanogenerator comprising as‐grown Nylon‐11 nanowires, embedded in an anodized aluminium oxide (AAO) template, can produce an open‐circuit voltage of 1 V and short‐circuit current of 100 nA, when subjected to small‐amplitude, low‐frequency vibrations. Importantly, the resulting nanogenerator is shown to exhibit excellent fatigue performance and high temperature stability. The work thus offers the possibility of exploiting a previously unexplored low‐cost piezoelectric polymer for nanowire‐based energy harvesting, particularly at temperatures well above room temperature.