Estimation of flame parameters for flame bending process

In this paper a new analytical solution is applied to study heat transfer during forming of plates by flame bending process. Produced heat flux with flame, is modeled with normal Gaussian distribution, which moves along predefined paths on plate. Mild steel with constant thermal properties is as selected material. Results of the thermal analyses by this method show good agreement in comparison with experimental data. This method is properly applicable to estimate of flame parameters that are input parameters for thermo-mechanical simulation of the process. Reasonable accuracy of the results and diminishing of model dependency and CPU time required for thermal analyses are the advantages of this solution for the process study.     

Electrochemical analysis of the microbiologically influenced corrosion of steels by sulfate-reducing bacteria

The differences between the general corrosion and microbiologically influenced corrosion (MIC) of steels were investigated in terms of its electrochemical behavior and surface phenomena. The corrosion potential of steels in the absence of SRB (sulfate-reducing bacteria) shifted to a negative value with the immersion time. However, the potential of the presence of SRB shifted to a positive value after 30 days' incubation, indicating the growth of SRB biofilms on the test metal specimens and the formation of corrosion products. In addition, the color of a medium inoculated with SRB changed from gray to black. The change in color appeared to be caused by the formation of pyrites (FeS) as a corrosion product, while no significant change in color was observed in a medium without SRB inoculation. Moreover, corrosion rates of various steels tested for MIC were higher compared to those of steels in the absence of SRB. In particular, the corrosion current density of TMCP steels in the presence of SRB was larger than that of other steels. Pitting corrosion was also observed at the surface of all steels in the SRB-inoculated medium. The pitting corrosion likely occurred due to SRB that was associated with the increasing corrosion rates through increasing cathodic reactions, which caused a reduction of sulfate to sulfide as well as the formation of an oxygen concentration cell.     

Analysis of culture fluorescence by a fiber-optic sensor inNicotiana tabacum plant cell culture

The on-line sensing of viable cell weight in plant cell culture process is applied to analysis and control of process. The fiber-optic fluorescence sensor was constructed to measure the NADH-dependent fluorescence inNicotiana tabacum plant cell culture and the analysis of fluorescence signal was done to be correlated with the viable cell weight. The structured kinetic model for cell growth was proposed to estimate the theoretical viable cell weight. The dimensional analysis was proposed for the interpretation of fluorescence signal, in which the path length, the inner filter effect and the hydrodynamic conditions were considered as the key factors on fluorescence signal. The dimensional analysis and empirical correlation of fluorescence signal to viable cell weight was applied to the interpretation of the detected fluorescence signal during cultivation. The proposed interpretation of fluorescence signal using dimensional analysis was well correlated with the viable cell weight estimated by the structured kinetic model as well as by empirical correlation.     

Preparation of zeolitic adsorbents from waste coal fly ash

Power plants burning coal generate a large amount of fly ash as waste matter. The objective of this study is to produce zeolitic adsorbents that possesses high adsorptive capacity for toxic cations. The sample was first pretreated with a High Intensity Magnetic Separator for the removal of iron and magnetic materials (mainly Fe₂O₃ and TiO₂). The zeolitic adsorbents were prepared under the various conditions of NaOH concentration (1–5 N), reaction time from 3 to 96 hours and at the various temperatures of 60, 80 and 100°C. The results of the experiment showed that the coal fly ash should be synthesized with 4 N NaOH for 48 hours at 100°C in order to have good adsorptive capacity. The zeolitic adsorbents showed higher cation exchange capacity values than the natural zeolite in removing NH ₄ ⁺ , Pb²⁺, Ca²⁺and Cd²⁺ions.     

ESTIMATION OF THE MULTIVARIATE AUTOREGRESSIVE MOVING AVERAGE HAVING PARAMETER RESTRICTIONS AND AN APPLICATION TO ROTATIONAL SAMPLING

Abstract. The vector autoregressive moving average model with nonlinear parametric restrictions is considered. A simple and easy-to-compute Newton-Raphson estimator is proposed that approximates the restricted maximum likelihood estimator which takes full advantage of the information contained in the restrictions. In the case when there are no parametric restrictions, our Newton-Raphson estimator is equivalent to the estimator proposed by Reinsel et al. (Maximum likelihood estimators in the multivariate autoregressive moving-average model from a generalized least squares view point. J. Time Ser. Anal. 13 (1992), 133–45). The Newton-Raphson estimation procedure also extends to the vector ARMAX model. Application of our Newton-Raphson estimation method in rotational sampling problems is discussed. Simulation results are presented for two different restricted models to illustrate the estimation procedure and compare its performance with that of two alternative procedures that ignore the parametric restrictions.     

Properties of Induction Plasma Sprayed Iron Based Nanostructured Alloy Coatings for Metal Based Thermal Barrier Coatings

Metal-based thermal barrier coatings (MBTBCs) have been produced using high frequency induction plasma spraying (IPS) of iron-based nanostructured alloy powders. The study of MBTBCs has been initiated to challenge issues associated with current TBC materials such as difficult prediction of their “in-service” lifetime. Reliability of TBCs is an important aspect besides the economical consideration. Therefore, the study of MBTBCs, which should posses higher toughness than the current TBC materials, has been initiated to challenge the mechanical problems of ceramic-based TBCs (CBTBCs) to create a new generation of TBCs. The thermal diffusivity (TD) (α) properties of the MBTBCs were measured using a laser flash method, and density (ρ) and specific heat (C _p) of the MBTBCs were also measured for their thermal conductivity (k) calculation (k = αρ C _p).     

Internal pressures and thermal pressure coefficients for solid polymers

The temperature and pressure dependence of the thermal pressure coefficient and internal pressure for eight polymer solids are calculated. The principal results are as follows: (1) The pressure dependence of the thermal pressure coefficient at constant temperature is relatively small. (2) For some solid polymers, as a function of temperature, a maximum in the thermal pressure coefficient is predicted in the solid region, and the temperatures corresponding to the maximum values are estimated. (3) For most solid polymers, the zeropressure internal pressure increases with increasing temperature over the entire temperature range to the glass transition temperature or the melting point. © 1995 John Wiley & Sons, Inc.     

Sliding mode cutting force regulator for turning processes

Continuous sliding mode control is applied to turning processes for cutting force regulation. The motivation of the use of the slide mode control scheme is to solve the nonlinearity problem caused by the feedrate override command element in the commercial CNC machine tool. When the adaptive control algorithm is applied to the commercial CNC machine tool, it is one of the practical methods that the programmed feedrate is overridden after the control algorithm is carried out. However, most CNC lathe manufacturers offer limited number of data bits for feedrate override, thus resulting in nonlinear behavior of the machine tools. Such nonlinearity brings ‘quantized' or discrete effect so that the optimal feedrate is rounded off before being fed into the CNC system. To compensate for this problem, continuous sliding mode control is applied. Simulation and experimental results are presented in comparison with those obtained from applying adaptive control which is a widely used approach in cutting force regulation. Adaptive control loses its effectiveness in the presence of nonlinearity since it generally requires linear parametrization of the control law or the system dynamics. Experiments are conducted under various machining conditions, subject to changes in spindle speed, material of work-piece, and type of machining process. The suggested slide mode controller shows smoother cutting force fluctuation, which cannot be achieved by the conventional adaptive controller. The experimental set-up reflects the emphasis on the practicality of the sliding mode controller. In order to avoid the use of a dynamometer in the course of measuring the cutting force, the indirect cutting force measuring system is used by means of feed drive servo-motor current sensing.     

Quantitative models on corrosion fatigue crack growth rates in metals: Part II. application of fatigue crack growth rate modeling for nickel-based superalloys at elevated temperatures

Approaches to predict da/dN-àK for environmental situations; including empirical interpolative equations, linear superposition of mechanical fatigue and time-based environmental cracking, and mechanism-based models; are presented. For several material-environment systems, these models were incorporated in fracture mechanics life prediction methods, and successes have been reported in evaluating the corrosion fatigue contribution. Considerable uncertainties are, however, associated with these models. The linear superposition analysis is emphasized; material-environment systems that are severely environment-sensitive should be adequately described by this method. Direct and indirect methods exist to define time-based crack growth rates for use in linear superposition predictions of da/dN. The linear superposition approach is effective, but only for those cases where K_ISCC is high relative to typical flawed component stress intensity levels. Empirical curve-fit models require an extensive environmental crack growth rate data base, which are costly to develop, and are effective for interpolations but not predictions of fatigue crack growth data. Mechanism-based models for broad predictions of cycle-time dependent da/dN versus àK, and other variables such as frequency or hold time, are in an infant state.     

Improvements in finite-element simulation for stamping and application to the forming of laser-welded blanks

During stamping-die design, the formability in sheet-metal forming process has been evaluated by the geometrical functions in ‘Die-Face CAD’, which has been developed and improved by Toyota Motor Corporation. When evaluation by these functions is difficult, formability has been estimated by performing experiments using test dies in which the forming defects are similar to those in the actual process.

A numerical method has been developed in order to substitute numerical analysis for experiments using test dies for the accurate prediction of defects in sheet-metal forming. The elastic-plastic FEM with the commercial code ‘JNIKE3D’ has been improved in the areas of: (1) the material constitutive equation; (2) the consideration of the pressure distribution on the blank-holder; and (3) the evaluation of breakage initiation. Using the improved method, the square-cup drawing process and the hemming process have been analyzed. Numerical results for strain, breakage initiation, and hemming deflection were in good agreement with experimental results. The formability of laser-welded blanks and the most efficient process to form them were evaluated also using the improved method.